Rubber Silicone Molding - Muna Kula da Duk Yawan

TEAM RAPID yana ba da gyare-gyaren roba, gyare-gyaren matsawa, da gyare-gyaren roba na ruwa na silicone don saduwa da takamaiman ayyukanku.

Menene Silicone Rubber Molding

Silicone roba gyare-gyaren tsari ne na masana'anta daidaitaccen tsari wanda ke siffanta robar silicone zuwa sassa na al'ada ta hanyar zafi da matsa lamba. Tsarin yana canza ruwa ko ƙwaƙƙwaran kayan silicone zuwa abubuwan daɗaɗɗen amfanid a cikin masana'antu irin su likitanci, motoci, kayan lantarki, da kayan aikin masana'antu. Ba kamar gyare-gyaren filastik na yau da kullun ba, gyare-gyaren roba na silicone yana ba da kyakkyawan sassauci, juriya mai zafi, da dorewa na dogon lokaci - yana sa ya zama manufa ga sassan da dole ne suyi aiki da aminci a ƙarƙashin matsanancin yanayi.

Me yasa Silicone Rubber Parts

An amince da sassan roba na silicone don amincin su, sassauci, da kuma aiki mai dorewa. Suna iya ɗaukar zafi, sanyi, danshi, da sinadarai fiye da yawancin sauran kayan, yana mai da su cikakke don aikace-aikace masu buƙata.

Manyan amfani

• Faɗin zafin jiki: Yana aiki da kyau daga -50 ° C zuwa + 230 ° C.

• Kyakkyawan dorewa: Yana tsayayya da yanayin yanayi, hasken UV, da tsufa.

• Mai sassauƙa da ƙarfi: Yana riƙe da elasticity ko da bayan maimaita amfani.

• Amintacce kuma mai tsabta: Mai jituwa, mara guba, da wari - manufa don samfuran magunguna da kayan abinci.

• 'Yancin ƙira: Sauƙaƙan ƙirƙira su cikin hadaddun siffofi don aikace-aikacen al'ada.

Tsarukan gyare-gyaren Silicone Rubber gama gari

Silicone roba gyare-gyare ne m masana'antu dabara amfani don samar da high quality sassa tare da na kwarai sassauci, daidaici, da kuma saman gama. Dangane da ƙirar ku, yawa, da buƙatun aiki, ana iya amfani da hanyoyin gyare-gyare daban-daban. At KUNGIYAR RAPID, Mun ƙware a cikin manyan hanyoyin gyaran gyare-gyaren siliki guda huɗu - gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyare ) mun ƙware a cikin matakai guda hudu na silicone roba, da ruwa silicone roba (LSR) allura gyare-gyare. Kowane tsari yana ba da fa'idodi na musamman don cimma burin fasaha da farashi na aikin ku.

1. Matsi Molding

Yin gyare-gyaren matsawa yana ɗaya daga cikin mafi al'ada kuma amintacce hanyoyin don samar da sassan roba na silicone. A cikin wannan hanyar, ana sanya wani yanki mai ƙarfi na silicone da aka riga aka auna (wanda kuma aka sani da preform) a cikin rami mai zafi. Sa'an nan kuma an rufe kullun, kuma ana amfani da matsa lamba don tilasta kayan don cika rami. Yayin da ake kiyaye zafi da matsa lamba, silicone yana warkewa kuma yana ɗaukar ainihin siffar ƙirar. Bayan an warke, an cire sashin, a gyara shi, a duba ingancinsa.

Amfanin Gyaran Matsi:

• Mafi dacewa don samar da ƙananan ƙananan zuwa matsakaici.

• Ya dace da manyan sassa ko sassa masu kauri.

• Kayan aiki masu tsada tare da gajeriyar lokutan jagora.

• Zai iya ɗaukar mahaɗan silicone masu zafin jiki.

Ana amfani da gyare-gyaren matsawa don samfuran kamar gaskets, hatimi, dampers na girgiza, da abubuwan rufewa - sassan da ke buƙatar ƙarfi da karko a cikin gasa.

2. Vacuum Casting

Fitar injin, wanda kuma aka sani da hanyar simintin roba na siliki, tsari ne mai sauri na masana'anta wanda galibi ana amfani dashi don samfuri da gajeriyar samarwa. A wannan hanyar, an fara ƙirƙirar ƙirar ƙira (yawanci ta hanyar bugu 3D ko injin CNC). Sa'an nan kuma, ana yin siliki na siliki a kusa da maigidan. Da zarar samfurin ya shirya, ana zuba kayan siliki na ruwa a ciki a ƙarƙashin ɗakin daki don kawar da kumfa na iska da kuma tabbatar da ƙasa marar lahani.

Bayan an gama warkewa, an cire ɓangaren daga injin ɗin, an tsaftace shi kuma a duba shi. Silicone mold iri ɗaya na iya samar da kwafi 15-25 kafin musanyawa, ya danganta da sashin lissafi da kayan da aka yi amfani da su.

Fa'idodin Vacuum Casting:

• Mafi kyau don ƙarami-tsari ko samarwa samfuri.

• Yana samar da filaye masu santsi da cikakkun bayanai.

• Mafi kyau ga hadaddun siffofi ko ƙira masu laushi.

• Yana ba da damar daidaita launi da sassauƙar kayan aiki.

• Ya fi sauri da araha fiye da gyaran allura don ƙididdige ƙima.

Yin simintin ƙulle-ƙulle yana da kyau don samfuran samfuri, ingantaccen samfur, da gwajin samarwa kafin ƙaura zuwa gyare-gyaren girma mai girma.

3.Rubber Injection Molding 

Gyaran allurar roba reshe ne na gyaran allura. Roba shine kayan gyaran allura na farko don wannan tsari. Rubbers ɗin da aka saba amfani da su sun haɗa da TPE, TPU, TPV, TPR, da sauransu, waɗanda zasu iya kasancewa cikin nau'ikan iri daban-daban da tauri dangane da buƙatun aikin ku. Wannan hanyar yin gyare-gyare gabaɗaya iri ɗaya ce da kayan aikin allura na gargajiya. Bambanci kawai shine kayan -- roba, wanda shine filastik mai laushi. Za a iya sauƙaƙe tsarin kayan aiki, ko da ba tare da tsarin fitarwa ba. 

A matsayin ƙwararren mai yin gyare-gyaren roba na roba, TEAM RAPID yana ba da gyare-gyaren roba mai girma da ƙarancin girma. Ƙarƙashin ɓangarorin yawanci ana fitarwa ta hanyar saka hannun jari don ƙananan ɓangarorin gyare-gyaren roba. Wannan na iya warai sauƙaƙa layin rabuwa da tsarin fitarwa. Mahimmin batu shine yadda za a saita layin raba cikin basira don rage walƙiya akan sassa na roba.

4. Liquid Silicone Rubber (LSR) Injection Molding

Liquid Silicone Rubber (LSR) Injection Molding shine mafi girman tsari don samar da sassan silicone a sikelin. Yana amfani da abubuwa biyu na silicone na ruwa waɗanda aka yi daidai da mitoci, gauraye, da allura a cikin rufaffiyar ƙura. Da zarar an yi masa allura, kayan yana warkewa cikin sauri a ƙarƙashin zafi, suna samar da samfur mai ɗorewa, mai sassauƙa, da daidaito sosai. Yin gyare-gyaren allura na LSR yana sarrafa kansa sosai, yana tabbatar da jure juriya da ingantaccen maimaitawa, har ma da hadadden geometries ko ƙananan sassa.

Fa'idodin LSR Molding Molding:

• Dace da babban girma, babban madaidaicin samarwa.

• Yana ba da daidaiton ingancin sashi da maimaitawa.

• Mai jituwa tare da silicone-aji da kayan abinci.

• goyon bayan overmolding da kayayyaki masu yawa da yawa.

• Ƙananan sharar gida da gajeren lokutan zagayowar don ingantaccen farashi.

Wannan tsari ya dace don aikace-aikace a cikin na'urorin likita, kayan lantarki, kayan masarufi, da kayan haɗin mota inda daidaito da aminci ke da mahimmanci.

Zaɓan Tsarin Gyaran Silicon Rubber Dama

Kowace dabarar gyare-gyare tana ba da fa'idodi na musamman dangane da juzu'i, buƙatun kayan aiki, da burin samarwa.

Tsarin gyare-gyare	description	Kayan gyare-gyare	Kayan aiki Zuba Jari	Hakuri na Hakuri	Abũbuwan amfãni	Mafi kyawun	Aikace-aikace na al'ada
Matsawa Molding	Rubber silicone (HCR) da aka auna kafin a auna ana sanya shi a cikin rami mai zafi kuma a matsa har sai an warke.	Rubber silicone (HCR)	low - kayan aikin aluminum ko karfe mai sauƙi; saitin sauri da tattalin arziki don ƙananan batches.	± 0.1-0.2 mm	Ƙananan farashin kayan aiki, Saiti mai sauƙi, Mai girma don kauri ko sassa na asali	Ƙarƙashin matsakaicin girma samar	Seals, gaskets, masu keɓewar girgiza, sandunan masana'antu
Cast Vacuum	Silicone mold sanya daga babban samfurin; kayan ruwa da aka zuba a ƙarƙashin injin don cire kumfa.	Polyurethane guduro ko ruwa silicone	Babu kayan aiki mai wuya da ake buƙata - molds, low cost	± 0.1-0.3 mm	Kyakkyawan don samfura, Ƙarƙashin ƙasa mai laushi, Mai tsada sosai don ƙananan gudu	Prototype da batches na gajeren gudu	Samfuran aiki, ƙirar ra'ayi, ƙananan sassa na al'ada
Rubber Injection Molding	An yi allurar elastomer ɗin da ba a warke ba a ƙarƙashin matsin lamba a cikin injin ƙarfe mai zafi, sannan a warke.	TPE, TPU, TPV, da sauran thermoplastic elastomers	Matsakaici-Maɗaukaki - yana buƙatar madaidaicin ƙirar ƙarfe	± 0.1-0.2 mm	Babban madaidaici, Daidaitaccen inganci, Ya dace da sassa masu rikitarwa	Matsakaici-samuwar girma mai girma	O-zobba, hatimin mota, gaskets, masu haɗawa masu sassauƙa
LSR (Liquid Silicone Rubber) Molding	Silicone ruwa kashi biyu gauraye da allura a cikin mold mai zafi; yana warkar da sauri.	Ruwan silicone roba (LSR) - likita, abinci, masana'antu maki	high – ci-gaba karfe kayan aiki da sarrafa kansa tsarin	± 0.05-0.15 mm	Lokacin zagayowar sauri, Babban aiki da kai, Mafi dacewa don sirara mai bango ko daidaitattun sassa	Madaidaicin ƙima mai girma	Na'urorin likitanci, samfuran jarirai, abubuwan sawa, manyan taro

Hanyar gyare-gyaren da ta dace ya dogara da kasafin kuɗin ku, yawan samarwa, da buƙatun aiki.

• Idan kuna buƙatar samfuri masu inganci ko ƙananan ƙararraki, yin simintin gyare-gyare ko gyare-gyaren matsawa sun dace.

• Don babban sikelin, daidaitaccen samarwa, allurar roba da gyare-gyaren LSR suna ba da mafi kyawun daidaito da sauri.

A TEAM RAPID, muna samar da duk waɗannan hanyoyin don taimaka muku daidaita farashin kayan aiki, ingancin sashi, da lokacin jagora - tabbatar da cewa aikinku yana gudana cikin sauƙi daga samfuri zuwa samarwa.

Matsi Molding – FAQs

1. Za a iya amfani da gyare-gyaren matsawa don sassa masu launi masu yawa?

Ee, tare da kayan aiki masu dacewa da jeri na kayan abu, ana iya samar da sassan silicone masu launi da yawa ta amfani da gyare-gyaren matsawa, manufa don alamun aiki ko ƙirar kayan kwalliya.

2. Ta yaya sashin lissafi ke shafar ingancin gyare-gyaren matsawa?

Sassan da ke da kaurin bango iri ɗaya da siffofi masu sauƙi sun fi kyau. Ƙaƙƙarfan sasanninta ko ɓarna mai zurfi na iya haifar da cikar cikawa ko yawan damuwa, wanda TEAM RAPID na iya haɓakawa yayin ƙira.

3. Shin gyare-gyaren matsawa ya dace da samar da matsakaicin girma?

Ee. Duk da yake ana amfani da shi da farko don ƙananan ƙararraki, ma'aunin gyare-gyaren matsawa yana da kyau don samar da matsakaici ba tare da manyan canje-canjen kayan aiki ba, kiyaye farashi mai gasa.

Vacuum Casting – FAQs

4. Shin vacuum simintin gyare-gyare na iya yin kwafin cikakkun bayanan saman?

Lallai. Vacuum simintin gyare-gyare yana samar da kwafi mai inganci na ƙirar ƙira, yana mai da shi manufa don samfurori tare da rikitaccen rubutu ko ƙaramin rubutu.

5. Yaya tsawon lokacin da injin-simintin simintin gyare-gyare zai ƙare?

Silicone gyare-gyaren da ake amfani da su a cikin simintin ɓarkewa nau'i ne na gajeren lokaci, yawanci yana dawwama 15-25 sassa, amma suna da ƙananan farashi kuma suna da sauri don yin, cikakke don samfurori da ƙananan gudu.

6. Shin za a iya amfani da simintin gyaran fuska don gwajin aiki?

Ee. Ta hanyar zabar urethane mai girma ko resin silicone, ɓangarorin simintin gyare-gyare na iya yin kwatankwacin kaddarorin injiniya na sassan samarwa, ba da damar gwaje-gwajen aiki na gaske kafin samarwa da yawa.

Roba Allurar Molding - FAQs

7. Za a iya cika sassan TPE, TPU, ko TPV tare da robobi ko karafa?

Ee. Roba gyare-gyaren gyare-gyare yana goyan bayan gyare-gyare a kan tsattsauran ra'ayi, ƙirƙirar haɗaɗɗen riko, hatimi, ko masu haɗawa a cikin matakan samarwa guda ɗaya.

8. Ta yaya ƙirar rami ke shafar sassa na elastomer da aka ƙera allura?

Motoci da yawa suna ƙara yawan aiki amma suna buƙatar yin kwaikwaiyo a hankali da kuma huɗa don guje wa lahani kamar gajeriyar harbi ko warping. TEAM RAPID yana haɓaka shimfidar rami don kowane ƙira.

9. Wane nau'i na samarwa ya dace don gyaran allura na roba?

Yin gyare-gyaren roba na roba ya fi dacewa don matsakaici-zuwa-high girma gudu, inda m haƙuri da maimaitawa ke da mahimmanci, kamar hatimin mota, gaskets, ko faifan maɓalli.

LSR (Liquid Silicone Rubber) Molding - FAQs

10. Shin sassan LSR za su iya zama m ko m?

Ee. LSR yana ba da izini don bayyanannun sassa ko tsaka-tsaki, cikakke don na'urorin likita, murfin kariya, ko abubuwan da ke jagorantar haske. Pigments da ƙare saman ana sarrafa su a hankali.

11. Ta yaya LSR gyare-gyaren ke tallafawa sassa na likita ko kayan abinci?

LSR na iya amfani da abin da ya dace, silicone mai dacewa da FDA, wanda ke jure wa autoclaving da haifuwa. Mafi dacewa ga likitanci, sawa, da samfuran jarirai.

12. Waɗanne la'akari da ƙira suke da mahimmanci don gyare-gyaren LSR?

Ganuwar bakin bakin ciki, kusurwoyi masu kaifi, ko hadadden geometries suna buƙatar ingantattun kusurwoyi da kaurin bango. TEAM RAPID yana ba da jagorar DFM don tabbatar da daidaitattun daidaito da ƙarancin lahani.

Tuntuɓi TEAM RAPID don Aikin gyare-gyaren Silicone Rubber Molding

Kuna da wani aiki a zuciya? Ko samfuri ne, ƙaramar gudu, ko samarwa mai girma, TEAM RAPID yana nan don taimakawa. ƙwararrun injiniyoyinmu suna ba da jagora kan zaɓin tsari, zaɓin kayan aiki, haƙuri, da kayan aiki don tabbatar da sassan ku sun cika ingancin ku, aiki, da tsammanin kasafin kuɗi.

Me yasa Tuntube Mu?

• Shawarwari na masana: Zaɓi mafi kyawun tsarin gyare-gyaren - matsawa, ɗigon ruwa, allurar roba, ko LSR - don ɓangarenku.

• Maganin al'ada: Zaɓin kayan abu, overmolding, ƙarewar ƙasa, da madaidaicin haƙuri.

• Amsa da sauri: Sami shawarwari na kyauta da zance wanda ya dace da aikinku.

Shiga yau!

Aika mana fayilolin CAD 3D ɗinku, zane, ko ƙayyadaddun bayanai, tare da ƙarar ku, kayan ku, da buƙatun gamawa, kuma ƙungiyarmu za ta ba da cikakken ƙima da shirin samarwa.

Hanyoyin Tuntuɓa:

• email: [email kariya]

• Waya: + 86 0760 88508730

• Nemi Magana:danna nan

Bari TEAM RAPID ta juya ƙirar silicone ɗinku da elastomer ɗinku zuwa sassa masu inganci masu inganci - inganci, dogaro, kuma akan lokaci.