Zaren Gyaran allura - Zane, Kayan aiki & Mafi Kyau
Abubuwan da aka dogara da zaren zaren suna da mahimmanci don yawancin sassa na filastik da ake amfani da su a cikin motoci, kayan lantarki, kayan masarufi da taron masana'antu. A TEAM RAPID, Mun tsara da kuma samar da high quality allura gyare-gyaren zaren sassa da zaren saka sassa wanda ke sadar da abin dogara, taro mai maimaitawa, da tsawon rayuwar sabis.
Menene zaren da aka ƙera allura?
Zaren da aka ƙera allura sune zaren dunƙule na ciki ko na waje waɗanda aka kafa azaman ɓangaren ɓangaren filastik yayin aikin gyare-gyaren ko ƙirƙira ta hanyar saka abubuwan da aka riga aka yi na ƙarfe ko zaren filastik bayan gyare-gyare. Suna samar da wuraren ɗorawa na inji don sukurori, kusoshi, da sassan mating ba tare da ayyukan tapping na biyu ba.
Nau'in Zaren & Zaɓuɓɓuka akan Sassan gyare-gyaren allurar ku
1. Zaren da aka ƙera (kai tsaye) su ne zaren dunƙule waɗanda aka kafa kai tsaye a cikin ɓangaren filastik yayin aikin gyaran allura - ba a buƙatar bugun sakandare ko saka shigarwa da ake buƙata. Ana samar da zaren yayin da narkakkar guduro ya cika rami, yana maimaituwa da zaren gemfurin da aka ƙera zuwa tsakiya ko rami.
- Injection gyare-gyaren zaren ciki
- Injection gyare-gyaren zaren waje
2. Saka zaren (helicoil / threaded bushings / knurled abun da ake sakawa) - ƙarfe ko injuna filastik abubuwan da aka sanya a cikin mold ko shigar da gyare-gyaren bayan gida don ƙarfin ƙarfi da hawan haɗuwa akai-akai.
3. Screws kai tsaye a cikin ramukan da aka ƙera - zaɓi mai tsada mai tsada don aikin haske; jagororin ƙira dole ne su hana tsiri.
4. Maɗaukakiyar ƙuraje-haɗa gyare-gyaren guduro bisa na'urorin ƙarfe don haɗaɗɗun majalisai.
La'akarin Zane don Zaren Molded
Don samun ingantaccen zaren da aka ƙera, la'akari da waɗannan jagororin:
-
Aiwatar da Matsalolin Daftarin Mahimmanci:Ƙaramin daftarin aiki (yawanci 1°-2°) yana taimakawa wajen fitar da shi ba tare da lalata ɓangarorin zaren ba.
- Kiyaye Kaurin bango Uniform:Yana hana alamar nutsewa, ɓoyayyiyi, da raguwar rashin daidaituwa.
- Haɓaka Fiti da Zurfi:Filayen filaye da nau'ikan zaren zagaye (misali, gyare-gyaren buttress ko bayanan bayanan Acme) suna yin mafi kyau a cikin filastik.
- Zaɓi Kayan Filastik Dama:Resins injiniya kamar Nylon (PA), Polycarbonate (PC), acetal (POM), da PBT suna ba da ƙarfi mai kyau da juriya don zaren kai tsaye.
- Tabbatar da Daidaituwar Sanyi:Rashin daidaituwa na iya haifar da raguwa wanda ke shafar daidaiton zaren da dacewa.
- Guji Kayayyakin Kusurwoyi:Canje-canje masu laushi suna inganta kwararar ruwa kuma suna rage damuwa kusa da tushen zaren.
Kayayyakin gama-gari da ake amfani da su wajen gyare-gyaren zaren kai tsaye
Gyaran zaren kai tsaye yana ba da damar ƙirƙirar zaren kai tsaye yayin aikin gyaran allura - ba tare da buƙatar injin na biyu ko sakawa ba. Zaɓin abin da ya dace na filastik yana da mahimmanci don tabbatar da ƙarfin zaren, dorewa, da daidaiton girma. A TEAM RAPID, muna amfani da nau'ikan thermoplastics na injiniyoyi masu yawa don sassan da aka ƙera allura, waɗanda aka zaɓa bisa aikace-aikacen, kaya, da abubuwan muhalli.
| Material | Abubuwan Maɓalli | Aikace-aikace na al'ada |
|---|---|---|
| ABS (Acrylonitrile Butadiene Styrene) | Kyakkyawan kwanciyar hankali mai girma, mai sauƙin ƙirƙira, kuma mai tsada. | Kayayyakin mabukaci, kayan lantarki, da abubuwan kera motoci. |
| Nailan (PA6, PA66, PA12) | Kyakkyawan tauri, juriya ga gajiya, da juriya; manufa don bugun kai ko zaren ɗaukar kaya. | Sassan injina, madaukai masu zare, gears, da gidaje. |
| Polycarbonate (PC) | Babban tasiri mai ƙarfi da ƙarfi tare da kyakkyawan juriya na zafi. | Wuraren lantarki, abubuwan zaren zaren gaskiya, da gidaje masu kariya. |
| Polypropylene (PP) | Fuskar nauyi, juriya da sinadarai, da sassauƙa; manufa domin zaren rufewa da iyakoki. | Marufi, kayan aikin likita, da samfuran mabukaci. |
| Polybutylene terephthalate (PBT) | Babban taurin kai, ƙananan juzu'i, da kwanciyar hankali mai kyau. | Masu haɗin mota, filogi masu zare, da maɓalli. |
| PEEK (Polyether Ether Ketone) | Ƙarfin injina na musamman da kwanciyar hankali na zafi don aikace-aikacen aiki mai girma. | Aerospace, likitanci, da masana'antu zaren sassa. |
| Acetal (POM, Delrin) | Ƙananan gogayya, babban juriya, da ingantattun injina. | Zauren fasteners, bawuloli, da haɗin kai na inji. |
| HDPE / LDPE | Kyakkyawan juriya mai tasiri da kwanciyar hankali na sinadarai. | Filayen kwalba, kayan aikin ruwa, da ƙulli mai zare. |
| Gilashin Cike Nailan ko PBT | Ƙarfafa don ƙarin ƙarfi, taurin kai, da kwanciyar hankali a ƙarƙashin kaya. | Gidaje masu zaren nauyi masu nauyi da sassan mota. |
Me Yasa Zabin Kayan Yake Da Mutunci
Zaɓin kayan filastik da ya dace don gyaran zaren kai tsaye yana tabbatar da:
Zaren ƙarfi da juriya waɗanda ke riƙe da ƙarfi a ƙarƙashin juzu'i.
Madaidaicin girma tare da raguwa kaɗan da nakasawa.
Daidaitaccen aikin ƙira, rage lalacewa na kayan aiki da ƙimar kulawa.
A TEAM RAPID, injiniyoyinmu suna kimanta aikin kowane aikin, inji, da buƙatun muhalli don ba da shawarar mafi kyawun guduro don sassan filastik da zaren - yana taimaka muku samun inganci mafi inganci da ƙimar farashi.
Nau'in Gyaran Zaren Kai tsaye
Yin gyare-gyaren zaren kai tsaye wani tsari ne inda ake samun zaren kai tsaye a cikin aikin gyaran allura ba tare da na'ura na sakandare ba. Za a iya ƙera nau'ikan zaren daban-daban dangane da aikace-aikacen, kayan aiki, da buƙatun ƙira.
| Nau'in Raunin | description | Abubuwan da aka Shawarar | Aikace-aikace na al'ada |
|---|---|---|---|
| Daidaitaccen Madaidaicin Zaren | Zaren tare da tsayin tsayi da diamita tare da shaft | ABS, Nylon, PC, PBT | Gabaɗaya fasteners, iyakoki, matosai, gidaje |
| Tapered Threads | Zaren suna raguwa a hankali a diamita don ƙirƙirar hatimi mai tsauri | PP, PE, PBT, Nylon | Rufewar ruwa/gas, kayan aikin bututu, kwantena |
| Zaren Taɓa Kai | Zaren da aka ƙera don yanke cikin robobi masu laushi ko abubuwan saka ƙarfe yayin haɗuwa | Nylon, POM, ABS | Taruwa ba tare da ramukan da aka riga aka buga ba, samfuran mabukaci |
| Helical Threads | Zaren karkace mai ci gaba, zurfi fiye da daidaitattun zaren don haɗin kai mai ƙarfi | Nylon, PC, PBT | Nau'i-nau'i masu nauyi, rijiyoyin zare, kwalabe |
| Zaren Farawa da yawa | Zaren tare da wuraren farawa da yawa don haɗa kai cikin sauri | ABS, Nylon, PP | Rufe taro mai sauri, madaukai masu karkatarwa, aikace-aikace masu saurin fahimta |
| Fitattun Zaren | Ƙananan zaren farat don aikace-aikacen madaidaicin madaidaici | PC, Nylon, PBT | Gidajen lantarki, daidaitattun sassa na inji |
| M Zaren | Manyan zaren farat don ƙarfi da dorewa | ABS, Nailan, PBT, Nailan Cike Gilashi | Sassan masana'antu, gidajen mota, aikace-aikace masu nauyi |
Hanyoyin Sakin Zaren Kai tsaye
Ƙirƙirar zaren kai tsaye, sakin ɓangaren zaren daga ƙirar na iya zama ƙalubale saboda ƙaƙƙarfan sifofin zaren da aka ɗora. Zaɓin ingantacciyar hanyar rushewa yana da mahimmanci don hana lalacewa ga zaren, tabbatar da daidaiton girman, da kula da ɓangarorin da aka kammala masu inganci.
| Hanyar Saki | description | Aikace-aikace / Bayanan kula |
|---|---|---|
| Miƙewa Madaidaici | Model yana buɗewa tare da axis na ɓangaren zaren, kuma ana fitar da ɓangaren ta amfani da fil ko hannayen riga. | dace madaidaiciya zaren tare da zurfin ƙasa zuwa matsakaici. Hadarin lalacewar zaren idan sashi ya tsaya. |
| Rotary / Cire Ƙaddamarwa | Mold ko ainihin yana juyawa don "cire" ɓangaren daga rami mai zaren. | Mafi kyau ga helical zaren or zaren da aka matse; yana hana nakasawa kuma yana adana bayanan zaren. |
| Core / Slide Core mai Ruɗewa | Ƙwayoyin ƙirƙira na musamman suna rugujewa ko motsawa a gefe don sakin zaren kafin fitar da sashi. | Anyi amfani dashi hadaddun zaren or zaren farawa da yawa; yana tabbatar da tsaftataccen rushewa ba tare da kakkaɓar zaren ba. |
| Fitar da Hannun hannu | Hannun bakin ciki ko abin wuya yana motsawa kusa da sashin zaren don fitar dashi a hankali. | Sau da yawa ana amfani dashi don zaren ciki, lallausan zaren, ko abubuwa masu rauni. |
| Zaren Saka / overmolding | Ana ƙera zaren akan abin da aka riga aka yi na ƙarfe ko filastik. Mold yana fitar da abin da aka saka da farko, sannan sashin. | Na kowa don zaren da aka ƙarfafa or aikace-aikace masu ƙarfi. |
M-karancin zaren da aka gyara vs. High -ara zaren
Za a iya keɓanta gyare-gyaren zaren kai tsaye don samar da ƙarami da girma, dangane da bukatun aikinku. Fahimtar bambance-bambancen yana taimaka wa masana'antun haɓaka farashi, inganci, da ingancin sashi.
Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙwara
Ya dace don ƙananan batches, samfuri, ko umarni na al'ada. Yawanci yana amfani da sassauƙan gyare-gyare ko ƙira guda ɗaya, yana ba da damar yin gyare-gyare cikin sauri da saurin saiti. Abubuwan da ake amfani da su kamar Nylon, ABS, ko PP galibi ana amfani dasu saboda sauƙin rushewa da sassauci. Yayin da farashin kowane sashi ya fi girma a cikin ƙananan batches, ƙananan ƙira ya dace don ƙirar gwaji, ƙirƙirar ƙayyadaddun bugu, ko samar da sassa na musamman na zaren tare da ƙaramin saka hannun jari a kayan aiki.
Kayan Aikin Gaggawa: Zaren Sakin Sakin Saki na Manual
Zaren cibiya/kogon ana sanya shi a cikin ƙirar kuma a fitar da shi tare da sashin da aka ƙera, sannan a fitar da zaren ciki da hannu. Hanyar shigar da hannu ta dace don samar da ƙananan ƙira. Don haɓaka haɓakar samarwa da cimma nasara m masana'antu, Mu yawanci yin 2 ko ma fiye da zaren cores / cavities domin musanya.
Ƙirƙirar Zaren Ƙirar Girma
An ƙera shi don samar da manyan ayyuka na dubban ko ma miliyoyin sassa. Yana amfani da gyare-gyaren rami da yawa tare da na'urori masu sarrafa kansa ko masu rugujewa don kiyaye daidaito da daidaito. Kayan aikin injiniya kamar su nailan mai cike da gilashi, PBT, da PC galibi ana amfani da su don tabbatar da dorewa, kwanciyar hankali, da aiki na dogon lokaci. Yayin da farashin gyare-gyare na farko ya fi girma, farashin kowane raka'a yana raguwa sosai, yana mai da shi manufa don yawan samar da kayan masarufi, kayan aikin mota, na'urorin likitanci, da sassa masu zaren masana'antu.
Kayan aikin samarwa: Cikakkiyar Fitar da Matsalolin Canjin allura ta atomatik
Cire gyare-gyaren atomatik na atomatik tsari ne na musamman wanda ya haɗa da motsi da juyawa don samar da sassan zaren ciki na allura. Da farko, muna buƙatar gina nau'ikan ƙira ta atomatik. Ana aiwatar da aikin warwarewar waɗannan alluran gyare-gyaren tare da injin na'ura mai aiki da ruwa ko na lantarki, wanda ke sa tushen zaren ya zama daidai da zaren ƙasa a kansu. Lokacin sake zagayowar don gyare-gyaren atomatik na atomatik zai iya zama ya fi guntu fiye da cirewar hannu, amma farashin cirewar atomatik yana da tsada. Ya danganta da adadin abin da kuke samarwa, kamar babban samarwa mai girma, gyare-gyaren atomatik ta atomatik yana rage farashin sashin sashin, koda da centi da yawa a kowane bangare, ana iya rage duk-in-farashin da yawa.
Yadda ake zaba
Zaɓi tsakanin ƙananan ƙarar ƙara da ƙira mai girma ya dogara da burin aikin ku:
----- Yi amfani da gyare-gyaren ƙaramin ƙara don m prototyping, oda na al'ada, ko ƙananan samarwa.---- Yi amfani da gyare-gyare mai girma don samar da taro inda inganci, daidaito, da ƙimar farashi sune fifiko.
A TEAM RAPID, mun ƙware da gyare-gyaren zaren kai tsaye don duka ƙananan ƙira da aikace-aikace masu girma, haɓaka ƙirar ƙira, hanyoyin saki, da zaɓin kayan don sadar da sassa masu zaren inganci waɗanda suka dace da ainihin bukatunku.
RAPID TAMFANI: Kwararru a Tsarin Zauren Kai tsaye
A TEAM RAPID, muna samar da ingantattun hanyoyin gyare-gyaren zaren kai tsaye ta amfani da ingantattun hanyoyin saki don kowane nau'in zaren. Ko kuna buƙatar zaren madaidaiciya, mai ɗorewa, ɗorawa, ko zaren farawa da yawa, ƙungiyar injiniyarmu tana tabbatar da:
-
Tsaftace rushewa ba tare da lahani ba
-
Madaidaicin girman zaren
-
Saurin samar da hawan keke
-
Dorewa, ɓangarorin zare masu inganci
Tuntuɓi TEAM RAPID a yau don tattauna aikin gyare-gyaren zaren kai tsaye da samun shawarwari kyauta akan mafi kyawun hanyar sakin sassan ku.
FAQ game da Zaren Gyaran allura
1. Menene nau'ikan zaren daban-daban a cikin ƙirar zaren?
Matsayin American Standard 60 kaifi zaren, zaren bututu mai ɗorewa, da zaren buttress sune mafi yawan takamaiman bayanan zaren da aka yi amfani da su don sassaƙan filastik. Daga cikin waɗannan nau'ikan guda 3, Ma'aunin Amurka ko mashin ɗin ya fi kowa. Don wasu zaren na musamman, za mu iya yin la'akari da zaren-machining.
2. Za a iya amfani da helikoi a cikin sassa na filastik?
Ana sanya Heli-Coils akan sassan da aka ƙera filastik don haɓaka ƙarfi da riƙe ikon sukurori. Yawancin lokaci ana yin su a cikin robobi mai ƙarfi, ƙarfe, ko aluminium kuma a sanya su a kan sassan bayan gyare-gyare.
3. Za a iya ƙarfafa sassa na zaren don aikace-aikace masu nauyi?
Ee. Za a iya ƙarfafa sassa na filastik da aka zana tare da gilashin gilashin filastik ko kayan ƙarfe don ƙara ƙarfin juriya da ƙarfin aiki don aikace-aikacen masana'antu ko inji.
4. Yaya tsawon lokacin yin gyaran zaren kai tsaye yake ɗauka?
Yawan samarwa yana ɗaukar kwanaki 10-15 bayan amincewar ƙira. Za'a iya yin gaggawar oda ko samfur na gaggawa dangane da rikitaccen mold da zaɓin kayan.5. Zan iya yin oda karamin tsari na al'ada threaded sassa?
Lallai. TEAM RAPID yana goyan bayan gyare-gyaren zaren ƙarami ba tare da ƙarancin ƙayyadaddun tsari ba (MOQ), yana mai da shi manufa don yin samfuri, gwaji, ko ƙayyadaddun samarwa.6. Za ku iya ƙera zaren ciki da na waje?
Ee. KUNGIYAR RAPID na iya ƙera zaren ciki (mace) da na waje (namiji) ta amfani da saka hannu, jujjuya ko rugujewa don tabbatar da tsaftataccen rushewa da ingantaccen haɗin gwiwa.
7. Shin KUNGIYAR RAPID za ta iya samar da zaren don aikace-aikacen likita ko kayan abinci?
Ee. Za mu iya ƙera zaren ta amfani da madaidaicin FDA, matakin likitanci, ko robobi masu aminci na abinci, tabbatar da bin ka'idoji, daidaituwar halittu, da amintaccen amfani a cikin aikace-aikace masu mahimmanci.
lamba