A cikin masana'anta mai ƙarfi, gyare-gyare injection yana fitowa a matsayin tsari iri-iri, yana siffanta abubuwa masu siffofi da girma dabam dabam. An karɓe shi sosai a cikin masana'antu, wannan hanyar tana da yuwuwar ƙirƙira samfuran silicone. Madaidaicin injin gyare-gyaren allura ya zama mahimmanci, yana ba da tabbacin ƙirƙirar abubuwan al'ajabi na silicone mara aibi. Yayin da muke bayyana rikitattun wannan tsari, za mu shiga cikin aikace-aikacensa, muna ba da haske kan fa'idodi da yawa da yake bayarwa.
Teburin Abubuwan Ciki
Fahimtar Gyaran Injection
A cikin sararin masana'anta, filastik gyare-gyare ya yi fice a matsayin tsari mai iya samar da sassa akan babban sikeli. Yana sassaƙa ƙaƙƙarfan ƙaƙƙarfan sa a cikin al'amuran samar da jama'a, inda kwafi na nau'in sashi ɗaya ke faruwa a jere, wanda ya kai dubbai ko ma miliyoyi. Wannan hanya tana aiki a matsayin linchpin a cikin manyan samarwa, yana tabbatar da inganci da daidaito.
Wannan ƙaƙƙarfan tsari ya ƙunshi allurar narkakkar kayan a cikin ƙirar da aka ƙera sosai. Da zarar an yi masa allura, za a sami sanyaya da ƙarfafawa, tare da ɗaukar madaidaicin siffar da mold ya faɗa. Wannan ƙirar da aka yi na al'ada ya zama ɗan wasa mai mahimmanci a cikin layin samarwa, mai iya yin amfani da shi akai-akai don sake ƙirƙirar ɓangaren iri ɗaya. Wannan maimaita amfani yana aiki a matsayin shaida ga inganci- farashi da amincin hanyar.

Kayayyaki iri-iri sun sami amfani a cikin gyare-gyaren allura. Thermoplastic da thermosetting polymers, elastomers, da karafa kowanne yana cika wata manufa ta musamman da aka tsara ta halayen samfuran da ake so da kuma ƙarfin tattalin arzikin sa. A cikin gyare-gyaren allura, thermoplastics suna ɗaukar muhimmiyar rawa saboda haɓakarsu da yanayin abokantaka mai amfani, haɗa kayan kamar polyethylene, polypropylene, da PVC. Sabanin haka, polymers masu sarrafa zafin jiki kamar epoxy da resin phenolic suna shiga lokacin da juriya na zafi ke da mahimmanci. Elastomers kamar roba da silicone suna ba da sassauci, yayin da karafa, gami da ƙarfe da aluminum, ke samun aikace-aikace a cikin simintin mutuwa, bambancin tsari.
Yin Samfuran Silicone: Silicone a matsayin Material don Gyaran allura
Silicone, sanannen elastomer wanda aka kimanta don iyawar sa, yana ɗaukar mataki na tsakiya a cikin gyare-gyaren allura bisa la'akari da ƙayyadaddun kayan sa. Wannan abu mai kama da roba ba wai kawai yana nuna sassauci da juriya ba wanda bai dace da shi ba, yana mai da shi manufa don kera kayayyaki masu rikitarwa, amma kuma yana kara jan hankalinsa fiye da elasticity.
Silicone yana nuna yanayin kwanciyar hankali na musamman, yana jure yanayin zafi ba tare da lalacewa ba - yanayin da ya yi daidai da tsarin gyare-gyaren allura. Ya haɗa da dumama kayan zuwa yanayin narkakkar don yin gyare-gyare daidai. Bugu da ƙari, juriyar sinadarai abin yabo yana haɓaka dacewarsa ga mahalli iri-iri.
Kyakkyawan ingancin silicone ya ta'allaka ne a cikin daidaituwar yanayin halittar sa, muhimmin sifa don aikace-aikacen likita. Asalin rashin guba da rashin sake kunnawa tare da nama na ɗan adam ya sa ya zama mafi kyawun abu don na'urorin likitanci, yana tabbatar da daidaiton daidaituwa tsakanin aminci da inganci. Bugu da ƙari, yanayin sa na hypoallergenic yana taimakawa rage haɗarin halayen rashin lafiyan, yana ƙara haɓaka dacewarsa a cikin aikace-aikace daban-daban.

Binciken nau'ikan silicone da aka yi amfani da su a cikin gyare-gyaren allura, mun haɗu da nau'ikan nau'ikan uku: Ruwan Silicone Rubber (LSR), Babban Dogarowar Rubber (HCR), da Fluorosilicone Rubber (FSR). LSR, kashi biyu, silicone da aka warkar da platinum, ya dace don samar da sassauƙa, sassa masu ɗorewa masu jure yanayin zafi. A gefe guda, HCR, wanda kuma aka sani da gumstock, yana ba da madadin mafi girma, cikakke don gyare-gyaren abubuwa masu tauri. Samar da shi a cikin zanen gado ko tube da ƙarin aiki mai ƙarfi ya ware shi.
FSR tana gabatar da juzu'i na musamman ta haɗa da gyaran fluorine don ingantaccen juriyar sinadarai. Ƙarfinsa na jure mai, mai, da ruwaye daban-daban yana sanya shi a matsayin zaɓi na zaɓi a cikin masana'antar kera motoci da sararin samaniya, yana nuna daidaitawar silicone a sassan masana'antu daban-daban.
Tsarin Tsarin Silicon Injection Molding
A cikin tsaka mai wuya tsakanin fasaha da kayan aiki, tsarin silicone allura gyare-gyare yana buɗewa kamar ƙaƙƙarfan kaɗe-kaɗe. An aiwatar da shi ta na'ura mai gyare-gyaren allura, wannan hanya ta hanyar da ba ta dace ba tana jujjuya danyen silicone zuwa samfuran da aka ƙera daidai, tare da kowane mataki da aka zana a hankali zuwa ga kamala.
Tafiya ta fara tare da ƙwaƙƙwaran shiri na kayan silicone. Ana auna danyen silicone daidai kuma an gabatar da shi a cikin injin gyare-gyaren allura a ko dai pellet ko sigar ruwa. Wannan mataki na farko mai mahimmanci, mai mahimmanci don tabbatar da daidaito a cikin samfurin ƙarshe, yana kafa tushe don matakai masu rikitarwa na gaba.
Da zarar an ɗora, injin yana shiga cikin tsarin dumama da aka tsara a hankali. Silicone yana canzawa zuwa yanayin narkakkar, yana kaiwa ga mafi kyawun zafin jiki don allura. Wannan siliki mai laushi, mai kama da narkakkar ginshiƙin kerawa, yanzu a shirye take don yin daidaitaccen tsari.
A cikin zuciyar injin gyaran injin, da mold yana jiran narkakkar runguma. Injin yana allurar silicone mai ruwa a cikin ƙirar da aka ƙera sosai, yana tabbatar da kowane hutu da daidaito. Wannan matakin yana buƙatar daidaito, kamar yadda ƙirƙira ke faɗin nau'in samfurin na ƙarshe.
Bayan cika mold, lokacin sanyi na haƙuri yana zuwa. Silicone mai ruwa sau ɗaya yana ƙarfafawa, yana ɗaukar madaidaicin madaidaicin ƙirar ƙirar. Wannan tsarin sanyaya yana da mahimmanci wajen tantance ingancin tsarin samfurin da juriyarsa.
Ayyukan ƙarshe yana buɗewa yayin da ƙirar ta saki halittarsa. Injin gyare-gyaren allura a hankali yana buɗewa, yana buɗe sabon samfurin siliki. Wannan rarrabuwar kawuna shaida ce ga ma'amala mai jituwa tsakanin abu da na'ura.
A cikin haƙƙin ƙaƙƙarfan ƙayyadaddun kayan aiki, wanda galibi ake magana da shi azaman walƙiya, ana gyara su sosai. Wannan madaidaicin taɓawa yana tabbatar da ƙãre samfurin ya gamu da ƙayyadaddun da ake so tare da matuƙar daidaito. An yi watsi da abin da ya wuce gona da iri, samfurin gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyare gyare-gyare gyare-gyaren gyare-gyare gyare-gyare gyare-gyare ) da aka yi amfani da su don bayyana ƙirar silicone mai ladabi da mara lahani.
Aikace-aikace na Samfuran Silicone daga Tsarin allura
Samfuran siliki, waɗanda aka yi su da kyau ta hanyar daidaitaccen gyare-gyaren allura, suna haɗa kai cikin masana'antu ba tare da matsala ba, suna ba da damar takamaiman abubuwan kayan. Sashin likitanci yana samun fa'idodi masu mahimmanci daga daidaituwar siliki, samar da na'urori irin su catheters, hatimi, bawuloli, da sanyawa.
A lokaci guda, masana'antar kera ke ba da fa'ida akan juriyar silicone zuwa yanayin zafi mai zafi da yanayi mai tsauri. Hatimi, gaskets, da hoses, waɗanda aka ƙera su ta hanyar gyare-gyaren allura, suna jure wahalar mahalli na abin hawa. Sashin na'urorin lantarki yana shiga cikin ƙwararrun silicone, yana amfani da shi don ƙirƙirar faifan maɓallai, masu haɗawa, da wiring wiring.
Masana'antar abinci da abin sha suna samun amintaccen amintaccen amintaccen siliki, wanda aka ba shi yanayin rashin guba da ƙarfin jure matsanancin yanayin zafi. Gurasar yin burodi, spatulas, da kayan dafa abinci iri-iri suna fitowa azaman kayan masarufi na silicone. Hakazalika, masana'antar sararin samaniya tana fa'ida daga juriyar silicone ga matsanancin yanayi, yin amfani da shi wajen samar da hatimi, gaskit, da insulator don wayoyi.
Kammalawa
Daidaitawar siliki a cikin gyare-gyaren allura yana tsaye azaman ginshiƙi a cikin masana'antu daban-daban. Ƙarfin halittar sa a cikin aikace-aikacen likita, juriya a cikin abubuwan kera motoci da sararin samaniya, da kaddarorin rufewa a cikin na'urorin lantarki suna ba da fifiko na musamman. Kayayyaki kamar catheter, hatimi, faifan maɓalli, da kayan dafa abinci suna nuna muhimmiyar rawar da silicone ke takawa a cikin yanayin shimfidar wurare daban-daban. m masana'antu.
Bayan masana'antar samfuran silicone, TEAM Rapid kuma yana bayarwa m prototyping, Cibiyar CNC, Da kuma mutu Fitar don biyan bukatun ayyukan ku. Tuntuɓi ƙungiyarmu a yau don neman ƙima kyauta yanzu!