Injin CNC, a matsayin manyan kayan aikin sarrafa kansa, suna da mahimmanci a masana'antar zamani. Babban madaidaicin su, inganci, sassauci, da ingantaccen inganci ya sa su dace don mashin mashin daidaici da samar da taro. A cikin wannan labarin, zaku gano manyan nau'ikan injunan CNC guda 12 kuma ku koyi yadda ake zaɓar ingantaccen kayan aiki don aikinku, yana tabbatar da zaɓi mafi kyawun zaɓi.

Takaitaccen Gabatarwar Injin CNC

CNC tana nufin Kayan aikin Injin Kula da Lambobi na Kwamfuta, waɗanda injina ne na atomatik tare da tsarin sarrafa shirye-shirye. Idan aka kwatanta da kayan aikin hannu na gargajiya, injinan CNC suna ba da ƙarin ingantattun mashin ɗin, ingantacciyar inganci, da ingantaccen inganci. Bugu da ƙari, ana samun tsarin aikin injin CNC ta hanyar rubuta shirin. Yawanci, waɗannan shirye-shiryen suna amfani da lambar G ko M-code don daki-daki daki-daki na girman aikin, siffar, da hanyar sarrafawa.

A matsayin kayan aiki masu mahimmanci a cikin masana'antu na zamani, an saita injunan CNC don kyakkyawar makoma saboda ci gaban fasaha, haɓaka buƙatar kasuwa, da saurin wuri. Haka kuma, akwai nau'ikan injinan CNC da yawa, kuma ga wasu shahararrun nau'ikan injinan CNC:

CNC Milling Machines

Injin niƙa kayan aiki ne don sarrafa saman ƙasa, niƙa, hakowa, da kayan aiki masu ban sha'awa, da farko ta amfani da abin yanka mai juyawa. Mahimmanci, babban motsi a cikin injin niƙa ya fito ne daga jujjuya mai yankan. Wannan abin yanka yana jujjuya da sauri ta hanyar sandal, yana kafa tushen niƙa. A halin yanzu, an saita workpiece akan tebur, kuma ana samun motsin ciyarwa ta hanyar motsa teburin kanta. Musamman ma, tebur na iya motsawa cikin kwatance uku-tsayi, mai juyawa, da kuma a tsaye-don ɗaukar nau'ikan siffofi da girma na kayan aiki. Bugu da ƙari, a wasu lokuta, mai yanke kanta na iya motsawa don cimma motsin abinci.

Abũbuwan amfãni

• Ana iya rarraba injunan niƙa zuwa na yau da kullun, kwaikwayi, shirye-shirye, da nau'ikan CNC, da sauransu, suna ba da damar damar yin aiki da yawa.

• Milling shine yankan tsaka-tsaki ta amfani da kayan aikin yankan ruwa da yawa, wanda ke da yawan aiki.

• Injin niƙa suna da ikon sarrafa nau'ikan saman daban-daban da sifofi masu rikitarwa, tare da daidaitawa mai ƙarfi.

disadvantages

• Sassauci na sandal da nisan motsi na kayan aiki yana iyakance girman sassan.

• A lokacin aikin niƙa na CNC, ana iya samun kurakuran koma baya a cikin dunƙule gubar da goro.

Aikace-aikace

Kayan aikin injin mai ƙarfi wanda ya dace da sarrafa nau'ikan kayan aiki iri-iri.

Waɗannan injunan suna ba da goyan bayan fasaha mai ƙarfi, wanda ke haifar da haɓaka ci gaba a cikin manyan masana'antu kamar kera motoci, sararin samaniya, da kiwon lafiya. Saboda haka, suna tabbatar da cewa waɗannan sassan sun kasance a sahun gaba na ƙirƙira.

Cikakkun samar da motoci da sassa na inji na musamman.

brands

• Yamazaki Mazak Corporation (Japan)

• Shandong Tsinfa (China)

• Datron Dynamics (Amurka)

cost

$ 30000 zuwa $ 80000

CNC Lathes da Juya Injin

CNC lathes da farko inji jujjuya sassa kamar shafts, faifai, da hannayen riga. Tare da ƙayyadaddun kayan aikin yankan akan turret, waɗannan injuna suna siffanta kayan da aka ciyar daga sanda mai juyawa. Bugu da ƙari, an rarraba su ta hanyar watsawa-a tsaye ko a kwance-ya danganta da matsayi da shugabanci na kayan aikin aikin. Wannan yana bawa masu amfani damar zaɓar zaɓi mafi dacewa don takamaiman buƙatun su.

Abũbuwan amfãni

• Yana iya aiwatar da hadaddun sifofi, madaidaicin sassa, da sauran hadaddun abubuwan.

• Yana iya aiwatar da sassa masu sauƙi tare da siffofi masu sauƙi amma ƙananan buƙatun daidaito na aiki.

• Mashin ɗin zaren ya dace musamman don daidaitattun sassa da sassa tare da ma'auni masu rikitarwa.

disadvantages

• Iyakokin kayan abu.

• Farashin kayan aiki na lathes CNC yawanci yana da girma, musamman kayan aikin injin CNC masu tsayi, waɗanda ke buƙatar babban saka hannun jari na farko.

Aikace-aikace

• Tsarin dakatarwa, firam, gears, da sassan injin don abubuwan hawa.

• Ayyuka na ciki na ɓangarorin ɓangarorin cylindrical na musamman

• Makanikai da kayan aikin kayan aiki

brands

• Haas Automation (Amurka)

• DMG Mori (Jamus)

• SMTCS (China)

cost

Daga $ 38000 zuwa $ 60,000

CNC Juya & Milling Compound Machines

Juya milling CNC amfani da hade motsi na milling abun yanka juyi da workpiece juyi, game da shi cimma machining na hadaddun sassa. Saboda haka, ya dace musamman don sarrafa sassan sassa masu siffa.

Abũbuwan amfãni

• Inganta aikin sarrafawa

• Inganta daidaiton inji

• Surface: ƙarin rashin ƙarfi tare da ƙananan rashin daidaituwa.

disadvantages

• Ƙayyadaddun tsari

• Yana da wahala ga cibiyar niƙa don ɗaukar manyan kayan aikin inji.

Aikace-aikace

• Aerospace: ana amfani da shi don sarrafa madaidaicin sassa

• Na'urorin likitanci: A cikin na'urorin likitanci, wannan fasaha tana sarrafa kayan aiki da kayan aiki da kyau, ta yadda za su haɓaka daidaito da inganci.

• Kera motoci: dace da ingantaccen sarrafa kayan aikin mota.

brands

• DMG Mori (Jamus) and Yamazaki Mazak (Japan)

cost

Farashin injin sikelin masana'antu ya zarce dala 100,000 kuma kanana ya kai kusan dala 40,000.

Nau'in CNC Machines - CNC Router

A CNC na'ura mai ba da hanya tsakanin hanyoyin sadarwa, shan cikakken amfani da kwamfuta tushen dijital iko, daidai inji workpieces ta shirye-shirye. Bugu da ƙari, Mai Canjin Kayan aiki ta atomatik (ATC) yana taka muhimmiyar rawa a cikin cibiyoyi na injina, godiya ga ingantaccen ikon canza kayan aiki da daidaitawa. Haka kuma, ƙirar gida da masana'antu suna jaddada fa'idodi na musamman da takamaiman ƙira na kayan aikin injin CNC a cikin yanayin aikace-aikacen daban-daban.

Abũbuwan amfãni

• high ainihin

• high dace

• Karfin sassauci

disadvantages

• Iyakar sassauci

• Iyakan sarrafawa

Aikace-aikace

• A fannin aikin katako, ana amfani da wannan fasaha don ƙirƙirar samfuran katako da yawa kamar kayan daki, kofofi, tagogi, da kabad.

• Masana'antar talla: samar da allunan talla daban-daban, alamu, alamomi, da sauransu.

• Ƙididdiga Kula da Lambobi Mafi kyawun Kayan aiki don Sassa da Jirage

brands

• Kamara

• APSX

• HAAS Automation

• Bantam kayan aikin 

cost

Matsakaicin farashi na ƙanana na masu amfani da hanyoyin sadarwa ya wuce $ 10,000, yayin da farashin kewayon madaidaitan hanyoyin masana'antu ya wuce $ 80,000.

CNC Plasma Cutters

Ana amfani da masu yankan plasma na CNC galibi don yankan daidai da sarrafa takaddun ƙarfe ta hanyar arcs na plasma mai zafi.

Abũbuwan amfãni

• Babu damuwa na inji

• Cimma madaidaicin yankewa da sassaƙawa.

• Gane yankan da sassaƙa sassa daban-daban masu rikitarwa

disadvantages

• Yanke Plasma yana aiki ne kawai ga kayan aiki

• Matsalolin yankin da zafi ya shafa

• Lokacin da ake ma'amala da ƙaramin tsari ko samarwa guda ɗaya, fa'idodinsa ba a bayyane yake ba

Aikace-aikace

• Sarrafa karfe

• sarrafa motoci

• Masana'antar lantarki

brands

• ESAB

• Cruxweld

• Lincoln

cost

$ 12,000- $ 50,000

CNC Laser Yankan Machines 

CNC Laser sabon na'ura ne mai sarrafa kansa inji kayan aiki kayan aiki da cewa yana amfani da kwamfuta dijital iko, yafi amfani da daidai yankan da sassaka na kayan ta Laser katako.

Abũbuwan amfãni

• Saurin sauri da daidaito mafi girma

• Cikakken yankan da sassaƙa tare da kammala santsi

• Laser yankan inji iya yanke wasu kayan.

disadvantages

• Sarrafa manyan abubuwa kamar tagulla da jan ƙarfe ƙalubale ne.

• Laser ba shine mafi kyawun zaɓi don sarrafa faranti masu kauri da kayan aiki ba.

• Polymers da robobi na iya haifar da hayaki mai cutarwa yayin wannan tsari.

Aikace-aikace

• Yanke, etching, sassaƙa, da sanya alamar kasuwanci, tambura, alamomi, rubutu, zane-zane, da sauransu.

• Samfuran samar da motoci, sararin samaniya, lantarki, da samfuran likitanci.

• Ƙirƙirar fasaha da sassaƙaƙe.

• Samar da kayan daki, kabad, da bututu.

brands

• Prima Industries

• Ambada, Trumpf

• jiwuwa

cost

Sauƙaƙe: $10,000 zuwa $18

Girman masana'antu $ 60,000 zuwa $200,000 ko fiye.

Injin Cajin Lantarki na CNC

CNC na'ura mai ba da wutar lantarki (EDM) na'ura ce kayan aikin injin da ke amfani da sarrafa dijital na kwamfuta, galibi ana amfani da shi don yankan daidai da sarrafa kayan ta hanyar fitar da wutar lantarki.

Abũbuwan amfãni

• Ta hanyar canza shirye-shirye daban-daban da sigogi, yana yiwuwa a cimma

• Tsari na daban-daban hadaddun siffofi

disadvantages

• Tsarin mashin ɗin EDM yana iyakance ga kayan da zasu iya gudanar da wutar lantarki.

• Gudun yankewa a hankali

• Babban amfani da makamashi

Aikace-aikace

• Masana'antu na likitanci

• Daban-daban nau'ikan molds kamar su m m m molds, suna jefa molds, m molds, da sauransu.

• Masu haɗa wutar lantarki, firikwensin, da sauransu.

brands

• Makino

• JK Machines

• FANUC

• Accutex

cost

$ 90,000 zuwa $ 150,000

Ƙananan masu girma a ƙasa da $ 50,000

CNC Waterjet Yankan Machine

A matsayin kayan aiki mai sarrafa kansa, injin yankan ruwa na CNC yana amfani da kwararar ruwa mai matsa lamba don yankewa da sarrafa kayan tare da daidaito.

Abũbuwan amfãni

• Jirgin ruwa yana iya aiki tare da zanen gado mai kauri, har zuwa inci 12, dangane da nau'in kayan.

• Yana iya ɗaukar kayayyaki iri-iri.

• Babu yankin da zafi ya shafa

• Maras tsada

disadvantages

• The gudun da yawan aiki

• Saboda hadarin gazawar bangaren da ke haifar da babban wutar lantarki

• Matsayin daidaiton da yake bayarwa yana da ƙasa kaɗan.

Aikace-aikace

• Sassan Aerospace

• Seals, gaskets, da yankan kaya

• Ayyukan gine-gine da gine-gine

• Kayan kida, farantin suna, fasahar dutse, yumbu, da sauransu.

brands

• KMT Waterjet

• OMAX

• Jet Edge

• WARD Jet

cost

$ 50,000 zuwa $ 1,80,000 ko fiye

Injin Niƙa CNC

CNC nika inji aka yafi amfani ga daidai machining na kayan ta hanyar nika tafiyar matakai. Sabili da haka, yin amfani da abrasives masu kyau na iya haifar da tasiri mai kama da madubi.

Abũbuwan amfãni

• Baya ga ingantattun injina da goge goge, injinan niƙa kuma na iya cire microcracks da rashin daidaituwa na saman.

• Mai niƙa na iya saduwa da haƙƙoƙin haƙƙoƙi ta hanyar ɗaukar ɗan ƙaramin abu.

• Nika sasanninta masu kaifi da gefuna cikin da'ira

disadvantages

• Cire kayan a hankali ya sa bai dace da ayyukan sarrafa nauyi ba.

• Yana haifar da tarkace, ƙura, da hayaniya, kuma yana buƙatar tsaftacewa akai-akai.

Aikace-aikace

• Maganin saman don sassa na mota, gami da gears, abubuwan haɗin birki, bearings, da crankshafts.

• Abubuwan da aka haɗa don na'urorin likitanci, waɗanda suka haɗa da kayan aikin fiɗa da sakawa.

• Kayan aikin kera, yana nuna mahaɗai, mutu, da gyare-gyare.

brands

• Yamazaki Mazak

• Has Automation

• dmg ku

cost

$ 6,000 zuwa $ 50,000

Injin hakowa na CNC

Daga cikin manyan nau'ikan injunan CNC, injinan hakowa na CNC galibi ana amfani da su don ingantattun mashin ɗin kayan ta hanyar fasahar haƙowa ta ci gaba. Bugu da ƙari, a cikin kayan aikin injin CNC daban-daban da ake da su, sun yi fice musamman a ayyuka kamar hakowa, reaming, m, da na ciki zaren machining.

Abũbuwan amfãni

• Aiwatar da sarrafa kwamfuta tare da fasahar hakowa ta zamani. 

• Yi atomatik ayyukan hakowa. 

• Wannan na'ura mai hakowa tana da ikon sarrafa ɗigon busassun sifofi da girma dabam dabam.

disadvantages

• Da sarkakiya da yawan kula da inji

• Diamita da zurfin iyakokin ramuka

Aikace-aikace

• Abubuwan kera motoci, ginin jirgi, da na jirgin sama

• Furniture, injiniyoyi, da kayan aiki

• Ramin taro don rivets, daban-daban na fasteners, Da dai sauransu

• Ramin bugun zaren ciki

brands

• Karanta

• Haas

• Vedauna

• dmg ku

cost

$ 15,000 zuwa $ 50,000

Multi-Axis Machines

Ta hanyar sarrafa motsin gatari da yawa a lokaci guda, waɗannan injunan sun yi fice wajen kera sassa masu rikitarwa. Sakamakon haka, suna ba da ƙarin sassauci a cikin motsi, don haka suna ɗaukar nauyin sassa. Sakamakon haka, suna iya ƙirƙira ɓangarori masu banƙyama kamar tsagi mai zurfi, sifar da ba ta dace ba, juzu'i, da indentations.

Abũbuwan amfãni

• Samun ingantaccen machining. 

• Haɓaka ingantaccen samarwa.

• Ta hanyar canza shirye-shirye da sigogi daban-daban, ana iya sarrafa siffofi masu rikitarwa da yawa.

disadvantages

• Aiki na kayan aikin injin axis da yawa yana da rikitarwa.

• Rukunin lambobi na tsarin kula da lambobi na kwamfuta yana ƙara haɗarin saiti da sanya kurakurai.

Aikace-aikace

• Daidaitaccen abubuwan da aka keɓance don jirgin sama, kayan aikin likita, da kayan tsaro.

• Motoci caking engine, ciki sassa, carburetor casing, Silinda shugaban, da dai sauransu

• Sayen Kayan Ado, Kayan Ado, da Kayan Ado da Kayayyaki

brands

• Yamazaki Mazak

• Haas

• EMAG

• Makino

cost

$ 1,20,000 zuwa $ 7,00,000

CNC 3D Printer

CNC 3D printer wani kayan aiki ne na ci gaba wanda ya haɗu da fasahar sarrafa dijital ta kwamfuta da fasahar bugu na 3D don 3D buga zaren ramuwa da sauransu. Yana iya cimma daidaitattun mashiniyoyi da kera abubuwa masu girma uku ta hanyar shirye-shirye.

Wasu sanannun nau'ikan firintocin 3D sune zaɓaɓɓen Laser sintering, sintering karfen laser kai tsaye, stereolithography, da narkewar jet da yawa.

Abũbuwan amfãni

• Hadadden siffofi na geometric da yancin ƙira

• Sauƙaƙan & buƙatun kayan aiki kaɗan

• Rage sharar kayan abu gwargwadon yiwuwa

disadvantages

• Iyakance ga kayan aiki

• Samar da taro bai dace ba.

Aikace-aikace

• Gudanar da ƙima na tsari da aiki akan kewayon ƙirar ƙira cikin sauri. 

• Drones, kwamfutoci na sirri, da sauran gidajen lantarki. 

• Bespoke likita dasa kayan aikin tiyata. 

• Sassan don jirgin sama da na jirgin sama.

brands

• FlasForge

• Tsarin 3D

• Alamar alama

• Haɓaka 3D

cost

Sauƙaƙan firinta na 3D $ 5,000

Firintocin masana'antu $ 20,000 zuwa $ 120,000

Don ƙarin bayani, kuna iya duba bidiyon da ke ƙasa: https://www.youtube.com/watch?v=sduVJOsMSIk

Mafi kyawun Mai Ba da Sabis ɗin Injin Injin CNC - TEAM Saurin Kayan aiki

Don sassan injin CNC masu rikitarwa, yin amfani da nau'ikan injunan CNC na da mahimmanci don biyan buƙatun injin ɗin yadda ya kamata. Bugu da ƙari, sarrafa ayyuka da ayyuka na inji suna da mahimmanci don cimma ainihin sakamakon injin.

Ƙungiya Saurin Kayan aiki, jagoran m masana'antu kamfani wanda ke da hedikwata a kasar Sin, yana ba da kayan aiki da ƙwarewa. Muna haɗin gwiwa tare da nau'ikan masana'antu a duk duniya, gami da kera motoci, sararin samaniya, likitanci, kayan aiki, da na'urorin lantarki, don samar da kayan aikin injin CNC. Haɗa tare da Ƙungiya Mai Saurin Kayan aiki a yau don tattauna yadda za mu iya biyan takamaiman bukatunku.