Juyawar CNC - Sassan Kasuwanci akan Buƙatar

Menene CNC Juyawa

Juyawar CNC (mutane kuma suna kiranta da lathe na CNC), tsari ne na sarrafa ragewa wanda ke amfani da ciyar da mai yankewa zuwa sandar juyawa mai sauri don cire kayan, ƙirƙirar yanayin da ake so. Hasumiyar CNC, wacce take a tsakiyar injin juyawa, tana da kayan aikin yankewa masu daidaito da yawa. Tare da ingantaccen shirye-shirye, hasumiyar tana yin nuni da sanya kowane kayan aiki ta atomatik don yin ayyukan injina masu inganci akan sandar. Kowane motsi yana bin tsarin CNC da aka riga aka saita, yana tabbatar da daidaiton girma da maimaitawa daidai.

Lambobin Juyawa na CNC a TEAM RAPID

KUNGIYAR RAPID Tana da nau'ikan injinan juyawa na CNC, injinan niƙa na CNC don samar da kayayyaki masu inganci, mun yi hidimar juyawa na CNC sama da shekaru 10 a China. Ƙungiyar masana'antarmu tana da ƙwarewa mai yawa a fannin injina a fannoni daban-daban na ƙarfe da robobi, muna da nufin samar da mafi kyawun mafita ga abokan cinikinmu a farashi mai kyau. Ko da sassa 1 ne kawai ko 10,000+, za mu iya ƙirƙirar su cikin sauri da araha ta hanyar tsarin juyawa na CNC.

                  

            Bakin Karfe Part Brass Part Aluminum Part POM Sashi na ABS Sashi

Yadda CNC Juya Ayyuka

Juya CNC tsari ne na injina daidai gwargwado wanda shirye-shiryen kwamfuta ke sarrafawa. Ta yaya ake sa juyar CNC ta yi aiki? Yana da alaƙa da jerin matakai:

1. Tsarin CAD & Shirye-shirye

Da farko dai, masu zane suna buƙatar gina samfurin CAD na 3D na ɓangaren. Injiniyoyi suna canza wannan ƙirar zuwa umarnin da za a iya karantawa ta na'ura (G-code) ta amfani da software na CAM. Injin CNC suna karanta waɗannan lambobin, kuma suna bayyana hanyoyin yankewa, gudu, ciyarwa, haƙuri, da zaɓin kayan aiki.

2. Saitin Kayan Aiki

A ɗora sandar ƙarfe (ƙarfe ko filastik) a cikin madaurin lathe na CNC. Ana tsara saurin juyawa, wanda yake da mahimmanci don cimma kammala saman da ake so da daidaiton girma.

3. Matsayin Kayan Aiki ta hanyar Turret

Hasumiyar CNC tana ɗauke da kayan aikin yankewa da yawa kuma tana yin nuni ta atomatik don zaɓar kayan aikin da ya dace don kowane aiki. Kayan aikin suna tafiya tare da gatari na X da Z don cire kayan bisa ga ƙirar da aka tsara.

4. Cire Kayan (Ayyukan Juyawa)

Yayin da kayan aikin ke juyawa, kayan aikin yankewa marasa motsi suna tsara sashin ta hanyar ayyuka kamar:

• Facing
• Juyawa kai tsaye
• Taper juyawa
• Girgiza kai
• threading
• Damuwa
• hakowa

Idan injin cibiyar juyawa ce mai kayan aiki na gaske, madaurin zai iya dakatar da juyawa don yin ayyukan niƙa kamar ramuka, filaye, ko ramuka masu haɗuwa - wanda ke ba da damar kammala sassan masu rikitarwa a cikin saiti ɗaya.

5. Kammalawa & Dubawa

Sassan bayan ƙera na iya tafiya da cire kayan aiki, kammala saman, ko wasu gyare-gyare na biyu. Kula da inganci a kowane mataki don tabbatar da juriya mai ƙarfi da bin ƙa'idodin injiniya.

Nau'in Juyawar CNC

Akwai nau'ikan ayyukan juyawa na CNC daban-daban don yanke kayan aiki daga kayan aiki mai juyawa. Yana da mahimmanci a zaɓi mafi kyawun aiki ya dogara da siffar ɓangaren, haƙuri, da aikin da ake buƙata. Ga manyan nau'ikan ayyukan juyawa na CNC da aka saba amfani da su a masana'antu.

Aikin Juyawa na CNC	description	Aikace-aikace na al'ada	Yaushe Za ayi Amfani da shi
Juyawa Kai Tsaye	Yana cire kayan daga diamita na waje don samar da siffa mai kama da silinda.	Shafts, sanduna, fil	Lokacin da kake buƙatar diamita na waje iri ɗaya.
Juyawa Taper	Yana samar da siffar ƙoƙo inda diamita ke canzawa a hankali tare da tsawon.	Maƙallan injina, masu riƙe kayan aiki	Lokacin da wani ɓangare yana buƙatar bayanin martaba mai tauri.
Facing	Yana yanke kayan aiki daga ƙarshen kayan aikin don ƙirƙirar saman da ya dace.	Ƙarshen sassa, saman daidaitacce	Lokacin da kake buƙatar saman da aka yi da lebur a ƙarshen ɓangaren.
Girgiza kai	Yana ƙirƙirar kunkuntar ramuka ko tashoshi a saman ciki ko waje.	Ramin zoben O-ring, ramukan zoben riƙewa	Lokacin da ake buƙatar ramuka masu aiki a cikin wani sashi.
Rabewa (Yankewa)	Yana raba ɓangaren da aka gama da sauran kayan sandar.	Rabuwa ta ƙarshe a cikin injinan mashaya	Lokacin da aka gama dole ne a yanke ɓangaren daga kayan da aka gama.
Yankan Yankan	Yana samar da zare na ciki ko na waje ta amfani da kayan aikin zare wanda aka daidaita shi da juyawar sandar.	Sukurori, ƙusoshi, masu haɗin zare	Lokacin da wani ɓangare yana buƙatar fasalulluka masu zare don haɗawa.
Knurling	Yana samar da tsari mai tsari a saman don samun kyakkyawan riƙo.	Maƙallan hannu, maɓallan hannu, sukurori masu daidaitawa	Lokacin da ake buƙatar ingantaccen riƙo ko kayan ado.
Damuwa	Yana faɗaɗa da kuma gyara ramin da ke akwai don inganta daidaiton diamita.	Ɗaukan gidaje, ramukan daidaici	Lokacin da ya kamata a inganta daidaiton diamita na ciki.
hakowa	Yana samar da ramuka a kan ma'aunin aikin da ke juyawa.	Ramukan Bolt, ramukan matukin jirgi	Lokacin ƙirƙirar rami na farko a cikin aikin.
Sake amsawa	Yana kammala ramin da aka haƙa don cimma juriya mai ƙarfi da kuma kammala saman da ya yi santsi.	Majalisun madaidaici	Lokacin da ake buƙatar daidaiton rami mai zurfi da kuma kammala saman.

Injin Juyawa-Niƙa

Idan aka kwatanta da tsarin niƙa da juyawa na gargajiya, injin niƙa da juyawa yana haɗa hanyoyin biyu zuwa injin CNC mai sassauƙa ɗaya, wanda zai iya yin duka hanyoyin biyu a cikin aiki ɗaya.

Babban fa'idodi:

• Ƙananan saituna
• Mafi girman daidaiton inji
• Ƙarancin zagayowar samarwa
• Rage farashin masana'antu
• Inganta daidaiton sashi

Injinan da ake amfani da su sun haɗa da cibiyoyin injin niƙa na CNC ko kuma injinan CNC masu aiki da yawa.

Fa'idodin Juyawar CNC

A masana'antu, CNC juya inji tsari ya zama daya daga cikin mafi fĩfĩta hanyoyin don ƙirƙirar CNC juya sassa da aka gyara daga daban-daban abu iri, kamar karafa, robobi, da itace. Hakanan yana da tsarin mashin ɗin na musamman, kuma saboda wannan, yana iya ba da fa'idodi daban-daban don zagayowar samarwa gaba ɗaya.

● Ingantaccen Ingancin Samarwa

Juyawar mashin ɗin CNC na iya taimakawa ƙirƙirar sassa na CNC bisa ga buƙatun ƙirar ku tare da ƙananan ko babu kuskure. Tsarin na'ura mai kwakwalwa zai tabbatar da cewa kowane samarwa zai tafi daidai da buƙatun ƙira, wanda zai taimaka ƙara haɓakar samar da ku a cikin babbar hanya.

● Saurin Samarwa Mai Sauri

Idan aka kwatanta da hanyoyin samfuri na gargajiya, ayyukan juyawa na CNC suna ba ku saurin samarwa da sauri, yana ba ku damar samar da sassa a cikin babban kundin. Hakanan yana da sauƙin saita ta CNC ta juya kafin ku iya barin ta ta yi aiki.

● Ayyuka Masu Inganci

CNC milling da juya shi ne mai lafiya masana'antu tsari ga muhalli, kuma ba ka bukatar ka damu da žata yanayi ta amfani da wannan tsari. Kayan aikin jujjuya mashin ɗin CNC yana da shiru kuma yana da aminci don aiki, kuma kayan samfur ɗinku za a iya sarrafa su da kyau. Sabanin haka, za'a iya sake yin amfani da sharar kayan don zagayowar samarwa na gaba.

● Tashin kuɗi

Tare da ƙananan ko babu kurakurai da za a yi, dacewa da kayan aiki, sake yin amfani da sharar gida, da saurin samarwa, sabis na juyawa na CNC na iya tabbatar da ƙimar-tasirin ayyukan samar da ku. 

● Daidaito Mafi Girma

Tsarin na'ura mai kwakwalwa a cikin sabis ɗin juyawa na CNC yana sauƙaƙe ƙirƙirar samfura, sassa, da abubuwan haɗin gwiwa tare da daidaito da daidaito. Yana nufin mafi kyawun ingancin samfuran ku gaba ɗaya, wanda kuma zai iya haɓaka ingancin samfuran da kuke ginawa ko haɗawa.

Kayan Aikin CNC Juya

A TEAM RAPID, ƙarfe da robobi su ne kayan da muke amfani da su don yin injinan juyawa na CNC. Tsarin juyawa na CNC ɗinmu na iya samar da sassan juyawa na CNC da abubuwan da aka haɗa a cikin aluminum, ƙaramin ƙarfe na carbon, tagulla, ƙarfe mai ƙarfe, titanium, da bakin ƙarfe. Duk da haka, wani lokacin, abokan ciniki suna son yin sassansu da robobi, wanda kuma yana cikin iyakokin aikin injin ɗinmu.

Sabis ɗin jujjuyawar niƙa na CNC yana ba da sassauci ga masana'antun don amfani da kayayyaki iri-iri don samfuri da buƙatun samarwa. Hakanan, tare da kayan ƙarfe, zaku iya ƙara zaɓuɓɓukan gamawa daban-daban don goge kowane ɓangaren ƙarfe da kuke samarwa. Zaɓuɓɓukan gamawa na gama gari da aka fi sani sun haɗa da ƙarewa mai kaifi, ƙarewar ƙarewa, da fashewar ƙwanƙwasa. Ga wasu kayan da ake amfani da su wajen gyaran injin niƙa na CNC a TEAM RAPID:

• Kasuwanci: aluminum, magnesium, tagulla, ƙarfe, bakin ƙarfe, tagulla, jan ƙarfe, titanium, gami da nickel, da sauransu.
• Robobi: nailan, polycarbonate, POM, ABS, da sauransu.
• Kayan sanduna a cikin ƙarfe da filastik masu girma dabam-dabam.

Nau'in Material	Material	Maki na gama gari / Alamomi	Bayanan Sandunan da Aka Samu na Kullum
Metal	aluminum	6061, 6063, 7075, 2024	Sandunan zagaye Diam 6-300 mm
Metal	bakin Karfe	303, 304, 316, 17-4 PH	Zagaye mashaya Diam 6-250 mm
Metal	Carbon Karfe	1018, 1020, 1045	Zagaye mashaya Ddiamita 6–300 mm
Metal	Alloy Karfe	4140, 4340	Zagaye mashaya Ddiamita 6–300 mm
Metal	Kayan aiki	D2, H13, O1	Zagaye mashaya Ddiamita 10–300 mm
Metal	Brass	C360, C260 ku	Zagaye mashaya Ddiamita 3–200 mm
Metal	Copper	C101, C110 ku	Zagaye mashaya Ddiamita 5–200 mm
Metal	tagulla	C932, C954 ku	Zagaye mashaya Ddiamita 10–250 mm
Metal	titanium	Darasi na 2, Ti-6Al-4V (Darasi na 5)	Zagaye mashaya Ddiamita 6–150 mm
Robobi	ABS	Janar ABS	Rod Ddiamita 6–200 mm
Robobi	Nailan (PA)	PA6, PA66	Rod Ddiamita 6–250 mm
Robobi	POM (Acetal)	Delrin, POM-C	Rod Ddiamita 6–250 mm
Robobi	ptfe	Teflon	Rod Ddiamita 6–200 mm
Robobi	CIGABA	Victrex PEEK, KetaSpire?	Rod Ddiamita 6–150 mm
Robobi	Polycarbonate (PC)	Lexan	Rod Ddiamita 6–150 mm
Robobi	Acrylic (PMMA)	Plexiglas, Acrylite	Rod Ddiamita 6–200 mm
Robobi	Polypropylene (PP)	Homopolymer PP	Rod Ddiamita 10–200 mm
Robobi	HDPE	HDPE 100, HDPE 500	Rod Ddiamita 10–200 mm
Robobi	PVC	PVC-U	Rod Ddiamita 10–200 mm

Mai ƙira zai iya inganta ingancin injina da rage farashi ta hanyar tsara ɓangaren da diamita ya yi daidai da girman sandar da ake sayarwa a kasuwa ko kuma girman sandar. Idan aka yi haka, yana nufin ƙarancin cire kayan aiki, ƙarancin lokacin zagayowar, ƙarancin lalacewar kayan aiki, da ƙarancin farashin kayan masarufi, ba za mu iya bambance bambance-bambance da yawa akan samfuran samfura ba, amma ga yawan samar da kayan, musamman ga babban girma, bambance-bambancen suna da yawa. Kuna da tambayoyi game da zaɓin kayan da iyawar injina? Tuntube mu don tambayoyin kuma sami kyauta Farashin CNC akan layi a yau!

Zaɓuɓɓukan Bayan-Gama a ƙungiyar RAPID

Ga wasu zaɓuɓɓukan bayan kammalawa a TEAM RAPID don sassan filastik da ƙarfe na CNC.

aluminum	Tabekasa Karfe	karfe	Plastics	Brass
Share Anodized	polishing	Sanya zinc	Sanya	Na'urar Plating na Zinariya
Launi Anodized	Mai wucewa	Sunan Nickel	zanen	Girkawa
Sandblast Anodized	Sandblasting	Sanya Chrome	polishing
Filin Kemikal	Bugawa Laser	Bakin Oxide	Sand Madawwami
brushing		Karas	Bugawa Laser
polishing		Jiyya mai zafi	Buga Siliki
Sanya		zanen
zanen		Foda mai rufi
Foda mai rufi		Girkawa
Bugawa Laser
Buga Siliki

CNC Juya Aikace-aikace

Tare da madaidaicin tsarin mashin ɗin sa, tsarin jujjuyawar ya zama ɗayan hanyoyin da aka fi so don masana'antun don ƙirƙirar sassan na'ura na CNC da abubuwan haɗin gwiwa tare da ingantacciyar injiniya. Daidaitaccen daidaito da daidaito da aka bayar ta hanyar juyawa sune mafi kyau a cikin ajin su, wanda shine dalilin da yasa manyan masana'antun masana'antu ke amfani da wannan tsari a cikin zagayowar samarwa.

● Motoci

Tsarin ya dace don samar da sassa daban-daban na kera motoci waɗanda ke buƙatar daidaito mafi kyau. Gears, injuna, da sauran sassan abin hawa, irin su tagulla CNC-juya sassa, suna amfani da tsarin juyawa don samarwa, tabbatar da cewa zasu iya aiki tare da wasu sassa a hanya mafi kyau. 

● sararin samaniya.

Hakanan zaka iya samun sassa daban-daban na rokoki na SpaceX da aka yi da su ta hanyar juyawa. Dalili kuwa shine sassan roka suna buƙatar ingantacciyar injiniya, kuma juyawa CNC shine tsarin da zai iya isar da irin wannan daidaitaccen aikin injiniya.

● Kayan lantarki

Ƙananan kayan lantarki da za ku iya samu a cikin samfuran lantarki daban-daban, kamar wayoyi, kwamfutar tafi-da-gidanka, na'urorin wasan bidiyo, da sauran su, suna amfani da hanyar juya CNC na aluminum don samar da su. Bugu da ƙari, madaidaici shine maɓalli, kuma tsarin juyawa zai iya samar da madaidaicin da ake buƙata don waɗannan samfuran lantarki.

● Kayan Wasan Yara

Masu masana'anta kuma za su iya amfani da tsarin don kera kayan wasan yara daban-daban da nau'ikan kayan wasan yara, kamar motocin wasan yara da aka kashe, kayayyaki, wasanin gwada ilimi, da sauran su.

● Kayan daki

Kayan da aka buga kuma yana amfani da CNC yana juyawa don samar da su, yana tabbatar da cewa kowane sashi na iya aiki tare da wasu sassa ba tare da matsala ba.

Abin da Kamfanonin Robotics ke Faɗa Game da Sassan Juya CNC ɗinmu

Daidaito da aminci su ne abubuwa biyu mafi muhimmanci a fannin kera sassan robot. TEAM RAPID tana taimaka wa kamfanonin kayan aikin robotic da yawa wajen samar da shafts masu inganci, masu haɗawa, gidaje, da kayan aikin injiniya ta hanyar juya CNC, yawancin waɗannan sassan ana amfani da su a cikin makamai na robotic, tsarin sarrafa kansa, da na'urorin sarrafa motsi. Ga abin da wasu daga cikin abokan cinikin robotic ɗinmu suka raba game da gogewarsu da suke yi tare da mu:

Daidai kuma cikakke don Taro na Robotic

"Sassan da aka juya na CNC da muka karɓa sun yi daidai sosai kuma sun dace da zane-zanen injiniyarmu daidai. Haƙurin da ya yi tsauri da kuma kammala saman da ya yi daidai ya tabbatar da cewa an yi aiki mai kyau a cikin haɗakar na'urorin motsa jiki na robot."

Mai Kaya Mai Inganci Don Inganci da Jadawalin Lokaci

"Kayan aikinmu na robotic suna buƙatar ingantaccen injina da jadawalin isar da kaya mai inganci. An ƙera sassan daidai, kuma kowane rukuni ya cika buƙatunmu. Sadarwa a duk tsawon aikin ta kasance mai kyau."

Hanyoyin Inji Masu Yawa

Mutane suna kiransa injinan sarrafawa da yawa ko injinan sarrafawa da yawa, hanya ce ta masana'antu inda ake haɗa hanyoyin sarrafawa da yawa don samar da wani ɓangare. An yi wannan hanyar ne don yin sassa masu rikitarwa cikin sauri, inganci, kuma daidai.

Tsarin Haɗaka	Ayyukan da aka haɗa	Aikace-aikace na al'ada
Juyawa + Niƙa	Juyawa, niƙa rami, da kuma flats	Robotics, sassan sararin samaniya
Juyawa + Hakowa/Bugawa	Juyawa, ramuka, zare	Kayan aiki na hydraulic
Juyawa + Nika	Juyawa, kammalawa daidai	Shafuka masu inganci
Injin Juya-Axis Mai Yawa	Juyawa + niƙa axis 3/4/5	Sassan injina masu rikitarwa
Swiss Juyawa + Micro Machining	Micro-juyawa + haƙa rami	Likitanci & na'urorin lantarki

Tuntube Mu don Sabis na Injin CNCs

A matsayinmu na ƙwararren mai samar da kayan CNC da aka juya, TEAM RAPID tana ba da mafi kyawun sassan CNC da aka juya a ƙarfe da robobi. Haƙurinmu na gaba ɗaya shine ISO DIN 2768f don sassan ƙarfe da kuma 2768m don na filastik. Ana iya amfani da nau'ikan ƙarewa iri-iri a ɓangaren juyawa na CNC ɗinku, gami da fenti, bugawa, gogewa, goge yashi, anodizing, plating, passivation, etching, da sauransu. Tuntuɓi ƙungiyarmu a yau don samun ƙimar CNC ta yanar gizo.

Tambayoyi da Amsoshi Game da Injin Juya CNC