CNC Milling Services - Madaidaicin Cibiyoyin Milling

CNC Milling yana ɗaya daga cikin shahararrun hanyoyin yin sassa daban-daban na filastik da ƙarfe na musamman da abubuwan haɗin gwiwa tsakanin nau'ikan Cibiyar CNC hanyoyin aiki. Yana da m masana'antu hanyar da ke amfani da tsarin sarrafa ragewa don cire kayan da ke kan tubalin kaɗan-kaɗan don samun siffar da takamaiman da ake so bisa ga buƙatun ƙira.

Menene CNC Milling

Niƙa CNC (Niƙa Lambobin Kwamfuta) tsari ne na sarrafa kayan aiki na musamman don ƙirƙirar sassan al'ada ta amfani da kayan aikin yankewa masu juyawa waɗanda ke sarrafa kwamfuta don cire kayan daga toshe mai ƙarfi (mutane kuma suna amfani da injinan sarrafa lambobi na kwamfuta) An kira shi aikin aiki). Idan aka kwatanta da aikin injina na gargajiya/aikin hannu, kwamfuta mai shirye-shirye tana sarrafa motsin injin, saurin yankewa, da hanyar kayan aiki - tana ba da daidaito mai yawa, maimaituwa, da inganci.

Yadda CNC Milling ke Aiki

Kamar sauran hanyoyin sarrafa CNC, injin niƙa CNC yana amfani da umarni masu kwamfuta. Don haka, da farko kuna buƙatar samar da software ko bayanan bayanai ga kayan aikin CNC kafin ku fara ayyukansa. Kuna buƙatar amfani da software na CAD don ƙirƙirar samfurin farko ko ƙirar ɓangare da kuke son samarwa, sannan kuna buƙatar canza bayanan ƙira zuwa bayanan CNC, wanda kayan aikin niƙa zasu iya sarrafawa.

Bayan samar da bayanan ƙira zuwa kayan aikin CNC, kayan aikin za su fara aikin aiki. Koyaya, kafin yin hakan, kuna buƙatar tabbatar da cewa kun ɗora kayan aiki tare da kayan da kuka fi so. Na'urar za ta yi amfani da silinda masu juyawa a matsayin masu yankan kayan aikin sannan ta motsa silinda tare da gatari mai yanke.

Yin amfani da hanyar mashin cirewa, masu yankan gatari za su haifar da ramuka kuma su yanke kayan zuwa siffofi waɗanda za su dace da bayanan ƙirar farko. Bayan kammala aikin, zaku iya fitar da ɓangarorin milling na filastik ko kayan masarufi kuma ku ƙara amfani da su a cikin tsarin hada samfuran ku.

A cikin sauki kalmomi

• Tsarin CAD

• CAM Programming

• Saitin Kayan Aiki

• Tsarin Machining

• kammala

Nau'in CNC Milling Machining

Akwai hanyoyi da dama na rarraba injin niƙa na CNC: ta hanyar tsarin injina, ta hanyar motsi axis, da kuma ta hanyar injina. Ga cikakken bayani game da manyan nau'ikan injin niƙa na CNC da ake amfani da su a masana'antar zamani.

Nau'ikan Niƙa CNC - Teburin Kwatanta Haɗaɗɗen

KUNGIYAR RAPID Mun saka hannun jari a cikin jerin injunan CNC; za mu iya yin sassan ku a kowane girma, ko mai sauƙi ne ko mai rikitarwa. Muna da ikon yin niƙa CNC mai axis 3, axis 4 har ma da axis 5, wanda zai iya samar da sassan niƙa na CNC na musamman daga samfura zuwa yawan samarwa cikin sauri da daidai. Tuntube mu a yau don ayyukanku masu zuwa.

Fa'idodin CNC Milling

Tsarin CNC zai ba ku damar samar da sassan milling CNC da kayan aikin milling na CNC tare da inganci da daidaito, tabbatar da cewa samfuran ƙarshen suna da inganci. Tare da CNC milling, za ka iya shirya da CNC milling inji don samar da sassa bisa ga zane bukatun da kuma gama da samar da tsari da sauri.

• Sakamako Mai Inganci, Mai Inganci

Sabis na milling na CNC na iya ba da ingantaccen sakamako mai inganci da zaku iya dogaro da su kowane lokaci. Ana iya maimaita tsarin, ma'ana ba kwa buƙatar damuwa game da injin ɗin yana ba ku sakamako daban-daban a duk lokacin da kuka sarrafa shi. A high quality-sakamako za ka samu daga CNC milling part a m da kuma abin dogara. 

• Samar da Siffa Mai Hadaka

Hakanan zaka iya amfani da sabis na milling na CNC don samar da samfura ko sassa na kayan masarufi tare da sifofi masu rikitarwa. Sabis ɗin jujjuyawa na CNC na iya ɗaukar abin da tsarin mashin ɗin gargajiya ba zai iya yi ba.

• Daidaituwa da Daidaitawa

Ta amfani da umarni na kwamfuta, zaku iya dogaro da daidaito da daidaiton aikin injin lokacin da kuke amfani da madaidaicin niƙa CNC. Tsarin yankan zai kasance daidai sosai a duk lokacin da kuka sarrafa shi, saboda yana bin takamaiman umarni na kwamfuta ba tare da wata damar gazawa ba. 

• Ƙarfafa Ƙarfafawa

Kuna iya amfani da sabis na milling na CNC don samar da manyan ɗimbin samfura da ƙira. Ya kamata ku yi amfani da wannan tsari don samar da taro na CNC, saboda zai samar da mafi kyawun inganci. Za ku ba da buƙatun ƙira sau ɗaya kawai, kuma cibiyar injin milling ta CNC za ta yi muku sauran aikin. 

• Tsarin Masana'antar Niƙa CNC na Musamman na Ci gaba

Biyar-axis CNC niƙa iya sau da yawa rike ayyuka da gargajiya machining tafiyar matakai ba zai iya yi. Misali, yana iya aiki don samar da sassa masu sarƙaƙƙiya ƙira kuma tare da madaidaicin madaidaici, waɗanda sauran hanyoyin masana'antu da yawa ba za su iya ɗauka ba.

Layukan Niƙa CNC a Ƙungiyar Rapid

Tare da nau'ikan kayan da aka samo, yana da matukar sassauci don ƙirƙirar sassa daban-daban da aka yi amfani da su ta hanyar samfurori zuwa babban girma ta hanyar CNC machining. Kwararrun mu na iya yin hadaddun yanke da sassan niƙa CNC da sauri don rage farashi da haɓaka ingancin samfuran ku. Mun sami nasarar isar da miliyoyin manyan kayan al'ada na al'ada CNC milling sassa ga abokan cinikinmu a duk duniya. Sabis ɗin milling ɗinmu na 3d yana taimaka wa abokan ciniki da yawa daga masana'antu daban-daban yin sassansu cikin nasara. Ga wasu sassa da muka yi:

                    Filastik Buttons Machine Bangaren Aluminum Panel Medical Prototype Automotive Part

Materials don injin niƙa CNC

Ana iya amfani da nau'ikan kayan aiki daban-daban a cikin niƙa CNC, ana amfani da ƙarfe da kayan filastik a cikin injinan da aka yi amfani da su. A cikin iyakokin kayan ƙarfe, zaku iya amfani da ƙarfe, aluminum, titanium, da tagulla don aikin niƙa CNC, yayin da, don kayan filastik, zaku iya amfani da PC, ABS, da nailan. Baya ga haka, injinan CNC suma sun dace da sauran kayan aiki, kamar su yumbu, gilashi, elastomers, composites da itacen niƙa CNC na musamman. A TEAM RAPID. muna yin samfura, sassa da abubuwan da aka haɗa a cikin ƙarfe da robobi, ga kayan da muke da su:

Bayan kammalawa don sassan niƙa na CNC

Jerin kammala aikin bayan an gama aiki don sassan filastik da ƙarfe na musamman 

Girman Rukunin & Tattalin Arziki na Sikeli a Injin CNC

Girman rukuni yana da babban tasiri akan samfuran injin niƙa na CNC da farashin sassan samarwa. Yawanci, idan aka ƙara yawansu, ƙarancin farashin naúrar - wannan ana kiransa tattalin arziki na sikelin.

Me Yasa Girman Rukunin Yake Da Muhimmanci

A cikin injin niƙa na CNC, jimillar kuɗin yawanci ya ƙunshi:

1. Saita & Shiryawa (Ana Tsaftace Kuɗi)

• CAM shirye-shirye
• Saitin injin
• Zaɓin zaɓi
• Fitarwa
• Binciken labarin farko

2. Lokacin Inji (Farashin Canji)

• Lokacin yankewa na ainihi kowane ɓangare
• Tufafin kayan aiki
• Amfani da kayan aiki

Babban mabuɗin:

• Ana gyara farashin saitin, ko da kuwa ka samar da sassa 1 ko sassa 100.
• Farashin injina yana da girma da yawa.
• Yayin da adadi ke ƙaruwa, ana raba farashin saitawa zuwa sassa da yawa - rage farashin kowace naúrar.

Farashin Farashi na Kayayyakin Niƙa na CNC

• Kwamfuta 1-5 (samfurin samfuri) – mafi girman farashin kowane raka'a (saitin/shirye-shirye ya mamaye).
• Kwamfuta 10-50 - farashin kowane sashi na iya raguwa ~30-60% yayin da aka raba saitin.
• Kwamfuta 100+ - ƙarancin farashin kowace na'ura yayin da lokacin injin ke mamaye shi.

Misali, wani ɓangare na iya kashe ~$300 a matsayin sau ɗaya amma ya faɗi kusa da ~$150 a adadi 30 godiya ga tsarin amortizing, shirye-shiryen CAM, da kayan aiki.

Injin CNC vs. Juyawan CNC

Injin niƙa na CNC da kuma jujjuyawar CNC sune manyan hanyoyin injinan CNC, dukkansu hanyoyin kera kayayyaki ne masu rage farashi, amma sun bambanta a yadda ake cire kayan, da kuma nau'ikan sassan da suke samarwa. Kudin, lokacin jagora, da kuma aikin sassan na iya yin tasiri sosai idan aka zaɓi tsarin da bai dace ba.

Injin CNC vs. Juyawan CNC - Tebur kwatantawa

category	CNC Milling	CNC Kunna
Ka'ida ta asali	Kayan aikin yankewa na juyawa yana cire kayan aiki daga kayan aikin da aka gyara	Juyawa workpiece yana cire kayan ta amfani da kayan aikin yankewa na tsaye
Hanyar Cire Abubuwan	Motsin kayan aiki mai layi da yawa (X, Y, Z, zaɓi na axis na 4/5)	Yanke radial tare da juyawa axis
Mafi Kyau Don Tsarin Jiki	Siffofi masu rikitarwa na 3D, saman lebur, aljihuna, da kuma siffofi masu kama da juna	Sassan silinda, zagaye, masu daidaiton juyawa
Sassa na Musamman	Gidaje, maƙallan ƙarfe, katanga, molds, faranti	Shafts, fil, bushings, hannun riga, sandunan zare
Nau'in Na'ura	Cibiyoyin injina masu axis 3, axis 4, da axis 5	CNC lathe, cibiyar juyawa
Multi-Axis Capability	Ee (musamman ma'aunin 5)	Iyaka (sai dai idan injin niƙa ne)
Complex Geometry Capability	m	Iyakance ga siffofi marasa zagaye
Sarrafa Mahimmanci	Good	Madalla (fa'idar halitta ta juyawa)
Kammalawar Sama (Sassan Zagaye)	Yana da kyau amma ba shi da inganci sosai	Mafi kyau ga saman silinda
Kudin Saita	Matsakaici zuwa Sama	matsakaici
Complexity Programming	Mafi girma ga sassan 3D masu rikitarwa	Ƙasa don sassan zagaye na yau da kullun
Lokacin Zagaye (Sashe Mai Sauƙi)	Yawan lokaci	Gajere (don sassan silinda)
Ingancin Abu	Ƙasa don sassa na zagaye	Babban inganci lokacin amfani da kayan lambu
Kudin Kowane Kashi (Sauƙin Tsarin Halitta)	Mafi girma	Ƙasa don sassa na zagaye
Kudin Kowane Kashi (Matsakaicin Tsarin Halitta)	Tsarin da ake buƙata	Na iya buƙatar niƙa na biyu
Dacewar Samfurin	Madalla da ƙira mai rikitarwa	Mafi kyau ga samfuran zagaye
Ƙarƙashin Ƙarfafa Ƙarfafawa	Mai sassauƙa, mai kyau ga guda 10-200	Inganci sosai ga shafts da mahaɗi
La'akari Mai Girma	Zai iya canzawa zuwa simintin ko simintin	Inganci sosai don amfani da injin sarrafa kansa ta atomatik
Yiwuwar Automation	matsakaici	Babban (abin ciyar da mashaya, lodin robot)
Lokacin Zaba	Sashe mara daidaituwa, fuskoki da yawa, ramuka	Siffa mai siffar silinda, matsewar haɗin kai, da kuma ingantaccen aiki da ake buƙata
Haɓaka Zabin	-	Injin Mill-Turn don sassa masu zagaye masu rikitarwa

• Idan ɓangarenka yana da zagaye kuma yana da daidaito, juyawa yawanci yana da inganci sosai.
• Idan ɓangarenka yana da fuskoki masu faɗi, aljihuna, ko siffofi masu rikitarwa, ana buƙatar niƙa.
• Haka kuma za ku iya amfani da injin Mill-Turn don yin sassan.

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