Yadda ake Kirkirar Ƙarfe na Musamman?
Yin sassa na ƙarfe na musamman wani muhimmin sashi ne na masana'antun masana'antu. Ana amfani da sassa na ƙarfe na musamman a cikin masana'antu daban-daban daga shirye-shiryen riƙe takarda zuwa sassan jirgin sama. Lokacin da ka shiga motarka kuma ka ɗauki wayarka ko ka mika kayan aiki, sassan da ka yi amfani da su sakamakon keɓancewar sassan ƙarfe ne. A cikin rayuwarmu ta yau da kullun, muna dogara da sassa na ƙarfe na musamman. Idan ba tare da sassan karfe ba, ba za mu iya gina gidaje, kayan lantarki ko ayyukan motoci ba.
A yau, za mu yi magana game da cikakken jagorar ƙirƙira ƙarfe da kuma bayyana duk abin da dole ne ku sani lokacin ƙirƙirar sassan ƙarfe na musamman waɗanda suka haɗa da ma'anar ƙirƙira ƙarfe, nau'ikan, aikace-aikace, m masana'antu, Zaɓuɓɓukan gama ƙasa da ƙari.
Menene keɓance sassan ƙarfe na musamman?
Ƙirƙirar ƙarfe tana nufin tsarin samar da sassa na ƙarfe kamar lankwasa, yanke, haɗawa, tsarawa ko gyare-gyaren ƙarfe zuwa siffar sha'awa. A cikin aikin sassa na ƙarfe, ana ƙirƙira sassan ƙarshen daga ɗanyen ko ɗan ƙaramin abu maimakon haɗa abubuwan da aka shirya. Sanduna, billers da sanduna na kayan ƙarfe na hannun jari don samar da sabbin sassan ƙarfe.
Manyan nau'ikan kayan ƙarfe guda biyu
Za mu iya ganin akwai nau'ikan kayan ƙarfe da yawa kewaye da mu a rayuwarmu. Manyan nau'ikan kayan ƙarfe guda biyu sune ƙarfe mai ƙarfi da ƙarfe mai laushi.
Karfe mai wuya
ya ƙunshi matrix ƙarfe wanda ke amfani da abu mai wuya don riƙe tare. Idan aka kwatanta da gami, tsaftataccen ƙarfe ko taurin ƙarfe, ƙarfe mai wuya ya fi tauri. Ko da yake ƙarfe mai wuya ya fi wuya, zai kasance mai rauni. Ana amfani da ƙaƙƙarfan ƙarfe don yin kayan yanka kamar su rawar soja, masu yankan niƙa, chisels da ƙari. Har ila yau, ana amfani da ƙarfe mai ƙarfi don samar da kayan aikin naushi. Idan aka kwatanta da sauran karafa, ƙarfe mai wuya ya fi jure yanayin zafi. Misalan karafa masu tauri sune tungsten, karfe, titanium da chromium.
Karfe mai laushi
Ƙarfe mai laushi shine nau'i na musamman na kayan ƙarfe wanda ke da ƙananan taurin. Ƙarfe mai laushi kayan aikin injiniya ne. Ƙarfe mai laushi na iya zama ƙwaƙƙwaran mai don mirgina da aikace-aikacen zamewa. Ƙarfe mai laushi yana rage juzu'i a cikin sassa na inji kuma yana da mafi kyawun ikon sawa. Misalin ƙarfe mai laushi sune zinc, tin, aluminum, copper, brass, zinariya, gubar, azurfa, thorium, magnesium da tagulla.
Yadda ake samar da sassan karfe?
Akwai nau'ikan masana'anta da yawa don samar da sassan ƙarfe.
Cibiyar CNC
CNC machining tsari ne na masana'anta wanda kwamfuta ke sarrafa shi don yanke albarkatun ƙasa cikin sifar sha'awa ta hanyar cire kayan. Akwai nau'ikan ayyukan injina da yawa a cikin injinan CNC. Ana iya amfani da kowane aikin injina bisa ga rikitaccen juzu'i da saman da ake buƙata. CNC machining ne wani karfe sassa halitta domin low zuwa matsakaici girma.
The biyu main Categories na CNC machining ne CNC juya da CNC milling. The CNC milling inji yana da Multi-point kayan aiki. Tsarin niƙa yana amfani da mai yankan jujjuya don cire kayan daga hannun ƙarfe da samun siffar da ake so na ɓangaren ƙarfe. CNC juya ne guda yankan baki yana kawar da wuce haddi karfe daga juyi workpiece don haifar da wani cylindrical tsarin a karfe sassa.
CNC machining ana amfani da ko'ina a cikin mota sadarwa, lantarki, inji, lantarki, sararin samaniya da kuma likita masana'antu. Misali, bushings, shafts, fil, sanduna, akwatunan gear da kawuna ana gina su ta hanyar juyawa CNC.
Extrusion
Extrusion ya haɗa da tura ƙarfe mai zafi cikin mutu. Mutuwar tana haifar da siffa a cikin bututu ko siffar L. Extrusion yana ba da damar tsara ƙarin hadaddun siffofi. Sassan ƙarfe da aka samar ta hanyar extrusion suna buƙatar kammalawa kamar hakowa, yankan, da machining. Extrusion mai zafi zai iya samar da manyan sassa tare da babban hadaddun. Cold extrusion na iya samar da ƙananan sassa tare da ƙananan rikitarwa. Extrusion mai zafi yana aiki a ƙarƙashin babban zafin jiki kuma yana kiyaye kayan daga taurin. Cold extrusion aiki a karkashin dakin zafin jiki kamar yadda abu yana da m hadawan abu da iskar shaka, kusa haƙuri kuma ya fi karfi. Extrusion Ana amfani da shi sosai don samar da kayan kwalliya da daidaitattun sassa kamar yadda yake samar da shimfidar wuri mai santsi don zane da ƙarewa. Hakanan ana amfani da Extrusion a cikin masana'antar kera motoci. Aikace-aikace don extrusion sun haɗa da tagogi, dogo, bene da ƙari.
stamping
Tsarin hatimi na iya yin siffa, hotuna da haruffa akan sassan ƙarfe. Iri biyu na stamping ne na'ura mai aiki da karfin ruwa da kuma inji tsari. Tsarin hatimi yana lanƙwasa, naushi da yanke takardar ƙarfe don yin sassan da ake so. Ayyukan stamping sun haɗa da ɓarna, ƙirƙira ƙarfe da ƙira guda huɗu. Tsarin hatimi yana da ƙima don babban girma da rikitarwa tare da ƙarancin farashi.
Tsarin yin tambari ya ƙunshi dabaru daban-daban waɗanda suka haɗa da naushi, lankwasawa, ɗamara, ƙira da walƙiya. Yana iya zama aiki mai matakai guda ɗaya ko aiki mai matakai da yawa. Stamping yawanci yana amfani da takardar ƙarfe mai sanyi.
Ana amfani da tsarin tambari don samar da miliyoyin sassa a cikin lantarki, kayan aiki da masana'antar kera motoci kowace shekara. Tsarin hatimi ya dace don samar da sassa masu aiki kamar su rufewa, baka da chassis a babban girma.
Girma
Girma tsari ne na masana'anta wanda ke amfani da matsi na cikin gida don siffanta sassan ƙarfe. Yana da tsari na dumama da siffata karafa. Nauyin jabun sassa ya bambanta daga kilogiram zuwa ton metric dari. Idan aka kwatanta da yin simintin gyare-gyare da injina, ƙirƙira na iya samar da sassan ƙarfe masu ƙarfi. Ƙirƙira yana da tattalin arziki kuma yana haifar da ƙarancin sharar gida. Tsarin ƙirƙira yana da matakai biyar kawai: dumama, yin aiki, ƙirƙira, sanyaya da ƙarewa. Ƙirƙira baya buƙatar raguwar ƙarfe a cikin ruwa. Ƙarfe mai dumama ya isa ga ƙirƙira wanda ke sa sassan ƙarfe ya fi ƙarfi.
Aikace-aikace na ƙirƙira suna da sandunan ƙafafu, sarƙaƙƙiya, sanduna, ƙwallayen ƙwanƙwasa da ƙari.
Gyare
Yin simintin gyare-gyare yana ɗaya daga cikin mafi sassauƙan matakan masana'antar ɓangaren ƙarfe. Yin simintin gyare-gyare yana da kyau don yin sassa daban-daban na sassa na ƙarfe masu rikitarwa. Tsarin simintin simintin gyare-gyare yana zuba kayan ruwa a cikin wani nau'i wanda shine prebuild m rami na sha'awar. Sa'an nan kuma, yana sanyaya da daskararru, kuma yana fitar da simintin don samun sassan ƙarfe da aka siminti.
Hanyoyin simintin gyare-gyare guda biyu sun haɗa da simintin saka hannun jari da kuma mutuwar simintin.
Simintin saka hannun jari yana amfani da samfurin kakin zuma na sassan ƙarshen. An lullube kakin zuma da yumbu. Lokacin da yumbu ya taurare, kakin zuma yana zafi kuma yana fitar da shi. Ƙaƙƙarfan harsashi na yumbu shine ƙira don ɓangaren ƙarfe da ake so. Ana zuba narkakken karfen a cikin kwandon kuma a bar shi ya huce kuma ya rabu da gyambon. Simintin saka hannun jari yana iya samar da hadaddun sassa tare da cikakkun bayanai. Yana da ikon cika ƙarancin ƙarar buƙatun.
Tsarin simintin gyare-gyare tilasta karfen ruwa ya zama mold karkashin matsa lamba na hydraulic. Ana amfani da ƙirar ƙarfe don samar da siffa mai mahimmanci wanda ke tabbatar da maimaitawa, daidaito da tasiri. Die simintin ya dace don samar da simintin gyare-gyare a cikin ƙanana zuwa matsakaicin girma a cikin babban aikin samarwa.
Aikace-aikacen simintin gyare-gyare sun haɗa da injin wanki, bututun ƙarfe, sassan motoci da ƙari.
Karfe ingin Lilin
Ƙarfe gyare-gyare wani tsari ne wanda karfe yake yin foda kuma a haxa shi da kayan ɗaure don ƙirƙirar kayan abinci. Kayan ciyarwar yana da ƙarfi kuma an tsara shi zuwa sassan ƙarshe. Metal allura gyare-gyare tsari ne manufa domin high girma samar. Metal allura gyare-gyare tsari ne mai tsada-tasiri. A lokacin aikin gyare-gyaren ƙarfe na ƙarfe, ana yin cakuda ƙarfe da polymer a mataki na farko. Tsarin yana narkewa da allurar abincin foda a cikin ƙirar, sanyi da ƙarfafa don samun siffar mold. Mataki na ƙarshe shine ɓangarorin da aka ƙera suna fitarwa daga ƙirar kuma a tsaftace shi.
Aikace-aikacen allurar ƙarfe sun haɗa da jiragen sama, kayan aikin likita, kayan aiki, kayan ado, kwamfuta, sassan ofis, sassan kayan gida, na'urorin likitanci da ƙari.
Zaɓuɓɓukan gama saman saman don sassan ƙarfe
Ƙarshen saman yana ba da kariya ga muhalli da ƙayatarwa ga sassan ƙarfe. Tsarin gamawa na saman yana haɓaka fasalulluka kamar ƙarancin ƙasa da juriya na lalata. Wasu tsarin gamawa na saman yana haɓaka kaddarorin inji da na lantarki. Jiyya na ƙarewar saman sun haɗa da lantarki, plating mara amfani, anodic oxidation, maganin sinadarai, ɗigon ruwa, tsoma mai zafi, zane, feshin zafi da ƙari.
Kammalawa
Karfe abu ne mai mahimmanci ga masana'antu da yawa. Ana amfani da shi don samar da kayan gida da yawa wanda ke sa rayuwarmu ta fi dacewa kuma mafi kyau. A cikin wannan labarin, mun tattauna yadda ake ƙirƙirar sassan karfe. Da fatan zai taimaka. Tuntube mu a yau!
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