Mutu Ayyukan Casting a Kowane Girma, Isar da Duniya
Die simintin gyare-gyare shine tsarin masana'antu wanda ya haɗa da ƙirƙirar sassa na ƙarfe, sassa, ko samfura ta hanyar sanya narkakkar kayan ƙarfe cikin takamaiman gyare-gyaren ƙarfe ta amfani da matsi mai ƙarfi, ƙyale kayan ƙarfe su bi siffar gyare-gyare. Tare da hanyar simintin simintin mutuwa, masana'antun na iya ƙirƙirar sassa daban-daban na ƙarfe da abubuwan haɗin gwiwa tare da madaidaicin madaidaicin, ba su damar dacewa da sauran sassa da fasali a cikin tsarin hada samfur.
Die simintin gyare-gyare shine ɗayan mahimman ayyukanmu a TEAM Rapid. Mun ƙware wajen kera sassan simintin gyaran gyare-gyare na aluminum masu inganci da sassan simintin tutiya. Sabis ɗin simintin mu na iya samar da gamsasshiyar bayani, ko masana'anta mai ƙarancin girma ko samarwa da yawa. Samfuran simintin mu mutu da samfuranmu sun ƙunshi abubuwa masu zuwa:
· Motoci
· Jirgin sama
· Jirgin kasa
· Fitilar LED
· Kayan aikin gida
· Kayan daki
· Sadarwa
· Kayan wasanni
· Kayan girki
· Bawul ɗin famfo
· Gidan Galvanized
· Sauran masana'antu
Ƙwararrun ƙwararrun OEM na TEAM Rapid yana haɓaka ku da samfuran inganci masu gamsarwa a farashi mai tsada.
Menene Die Casting kuma Yaya Aiki yake?
Menene simintin mutuwa? Die simintin gyare-gyare tsari ne mai sauƙi. Da farko, kuna buƙatar ƙirƙirar ƙirar ƙarfe don takamaiman sassa na ƙarfe ko abubuwan da kuke son samarwa. Yin amfani da tsarin simintin mutuwa, za ku yi amfani da waɗannan gyare-gyaren ƙarfe azaman samfuri don cikakkun bayanai da kuke yi. Na biyu, kuna buƙatar shirya kayan farko da za ku yi amfani da su don ƙirƙirar sassan ƙarfe, kamar aluminum, zinc, da sauransu.
Na uku, kuna buƙatar narkar da kayan ƙarfe kuma ku jefa su cikin ƙirar ƙarfe da kuka shirya. Tsarin simintin mutuwa zai yi amfani da babban matsin lamba don tabbatar da cewa narkakkar karafa za su shiga cikin kogon gyatsa mafi kyau. Bayan haka, kwantar da narkakkar karfen kafin a cire shi daga kayan karfen. Bayan kammala aikin, zaku sami samfurin simintin ɓangarorin mutu da sassa na ƙarfe da zaku iya amfani da su azaman ɓangaren tsarin hada samfuran ku. A matsayin kamfanin simintin simintin mutuƙar matsin lamba na China, TEAM Rapid yana ba da simintin simintin ƙarfe na aluminum da zinc mutu sabis don buƙatun abokan cinikinmu.
Aluminum Mutu Gyare
Aluminum mutu simintin simintin gyare-gyare shine mafi yawan hanyar yin simintin, kuma zaka iya samun sassa na ƙarfe da aka yi da kayan aluminium a cikin samfura daban-daban. Wannan ƙarfe yana da nauyi kuma mai ɗorewa, cikakke ga masana'antun don amfani da shi azaman kayan ƙarfe na farko don samar da sassan ƙarfe da abubuwan haɗin gwiwa. Hakanan yana da juriya na lalata, wanda ya sa wannan ƙarfe ya zama abin da aka fi so don aikace-aikacen masana'antu daban-daban. Halayen sassan simintin ƙarfe na aluminum mutu:

· Yanayin sanyi
· Babban kwanciyar hankali a cikin Aluminum Mutu Gyare
· Kyakkyawan yanayin zafi da lantarki
· Kyakkyawan juriya na lalata
· Kyakkyawan rabo mai ƙarfi zuwa nauyi
· Ana iya gogewa sosai
· Manufa don hadaddun geometry
Tutiya Mutu Wasa
Wani kayan ƙarfe na yau da kullun da zaku iya amfani dashi don simintin mutuwa shine zinc. Ana amfani da Zinc don sassa daban-daban na ƙarfe a cikin masana'antu na likita da gyare-gyaren mutun motoci, irin su motocin da aka kashe, manyan motocin kashe kuɗi, ɗaki na galvanized da sauransu. Hakanan, zaku iya ƙara plating akan farfajiyar zinc don goge sassan da aka samu. Anan akwai halayen simintin simintin ɓangarorin mutun
· High ductility
· Babban yawa
· Babban juriya mai tasiri
Mafi sauƙin ikon simintin gyare-gyare
· Kyawawan kaddarorin saman
Ƙananan narkewa da tsawon rayuwa
· Hot-chamber tsari
· Guji lalata ta hanyar shafa
Zai iya yin sassa masu siraran bango a ciki Tutiya Mutu Wasa
· Dace da plating
Mutuwar Fa'idodin Yin Casting
In m masana'antu, Die simintin yana ba da fa'idodi iri-iri waɗanda sauran hanyoyin kera ba za su iya bayarwa ba. Ta hanyar yin simintin gyare-gyare, zaku iya ƙirƙira ƙirar simintin ɗimbin mutuwa tare da rikitattun siffofi da ƙira. Hakanan, zaku iya samar da samfuran ƙarfe da sassan kayan masarufi tare da saurin samarwa da sauri idan aka kwatanta da sauran hanyoyin masana'antu.
● Daban-daban kayan
Akwai kayan ƙarfe daban-daban da za ku iya amfani da su don yin simintin gyaran kafa, waɗanda za ku iya amfani da su don dalilai daban-daban. Misali, zaku iya amfani da kayan tagulla don ƙirƙirar abubuwan ƙarfe tare da babban ƙarfin lantarki.
● Haɗaɗɗen ƙira
Kuna iya ƙera motar simintin da aka kashe ta amfani da hadaddun motocin da aka kashe ko ƙirar manyan motoci. Kuna iya yin gyare-gyaren ƙarfe daban-daban don yin simintin mutuwa dangane da buƙatun ƙirar ku.
● Saurin samarwa
Gudun samarwa yana da sauri sosai lokacin da kuke amfani da hanyar simintin ƙarfe. Ba kawai sauri ba amma mutu simintin gyare-gyaren tsari ne mai araha wanda zaku iya amfani da shi don kera sassan ƙarfe a cikin babban kundin kuma a mafi ƙarancin kuɗi.
● Filaye masu laushi
Sakamakon samar da simintin gyaran ƙarfe na ƙarfe zai sami filaye masu santsi idan aka kwatanta da sauran hanyoyin masana'antu. Zai iya sa kowane ɓangaren ƙarfe ya yi kama da gogewa a cikin gyare-gyaren motocin da aka kashe.
Babban Matsi ya mutu Casting a TEAM Rapid
Ya Mutu Simintin Gyaran Halitta |
Matattu Simintin Sassan |
Post Machining |
Surface Ya Kammala |
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Abun Mold: | H13; SKD61; | Kaya: |
1. ADC10; ADC12; A360; A380; A413; A356; LM20; LM24 2. Zinc alloy 3#, 5#, 8# |
Iyawar injina: | 3 axis / 4 axis / 5 axis CNC Machines |
goge baki; Yashi mai fashewa; Rufin Foda; e-shafi; Plating; Anodizing; Zane; Galvanized |
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Kulle: | Single ko Multiple | Haƙuri na yin gyare-gyare: | IT4 zuwa IT6 | Tsarin Machines: | CNC Milling; CNC Juya; Farashin CNC | ||
Tsawon Rayuwa: | 50K Shots | Ƙunin Hanya: | 5g zuwa 10kg | Haƙuri na Injin: | +/- 0.005 zuwa 0.001mm; ISO 2768F | ||
Lokacin Jagorar Mold: | 2 zuwa 4+ makonni | girma: | <= 1200mm | girma: | <= 1100mm | ||
Ana karɓar ƙaramin tsari; Rahoton mako-mako; Cikakken dubawa kafin kaya; Bayan sabis na tallace-tallace |
Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararru
1. TEAM Ƙwararrun ƙwarewa cikin sauri a cikin ƙirƙira ƙirar ƙirƙira da ƙirar simintin gyare-gyare.
2. Muna ba da sabis na ƙwararrun ƙarfe mutu simintin don farawa a matakin zance da nufin adana lokacinku da kuɗin ku, ba da izini ga sauri, ingantaccen zagayowar kayan aiki daga ƙira zuwa karɓar labarin farko da kwanciyar hankali, samar da ingantaccen samarwa.
3. TEAM Rapid kayan aiki tare da jerin post machining da kuma kammala na'ura kamar CNC milling inji, CNC juya inji, yashi ayukan iska mai ƙarfi da dai sauransu don tada samar da yadda ya dace.
4. Ƙwararrun ƙwararrunmu koyaushe suna shirye su jagorance ku, gami da ra'ayoyi, ƙira, ƙirƙirar, samfuri, samarwa, gwaji, dubawa, da jigilar kaya. Tuntube mu yanzu.
Dubi Samfuran simintin gyare-gyare na OEM Die da Ayyuka
Manajojin ayyukan mu a TEAM Rapid suna aiki tare da kewayon masu haɓaka samfura, masu ƙirƙira samfuri, ƴan kasuwa, da injiniyoyi a duk duniya don taimaka musu yin ƙira da samfuran simintin ƙwaƙƙwaran mutuƙar inganci. Da fatan za a duba misalai na matsa lamba mutu simintin ayyukan mun yi aiki a kan mu ga yadda aka yi su. Da kuma wasu ayyuka a cikin matakai daban-daban:

Fame Kujerar Falo - Nazarin Harka
Tushen Kettle Electric - Nazarin Harka
Murfin Baya na Kwandishan Fan - Nazarin Harka
Abokan cinikinmu sun fito daga masana'antu daban-daban. Anan muna da ƙididdiga cewa yawancin ayyukanmu na sassan huɗu ne a ƙasa:
● Motar Mota - Motar Simintin Gyaran Mota.
A cikin masana'antar kera, simintin gyare-gyare shine daidaitaccen hanyar masana'anta da ake amfani da shi don ƙera motocin simintin ƙera da samar da nau'ikan simintin ƙira iri-iri da abubuwan haɗin gwiwa. Waɗannan sassan sun haɗa da gears, abubuwan canja wuri, injunan abin hawa, silinda, da sauran su. Masu kera za su iya amfani da kayan ƙarfe daban-daban dangane da amfanin da suke yi a tsarin hada abin hawa.
● Kayayyakin masu amfani.
Yawancin samfuran mabukaci kuma suna amfani da simintin gyare-gyaren gawa don samar da sashinsu ko kayan aikinsu. Misali, famfo, kwanon zafi, da pistons compressor abubuwa ne na yau da kullun waɗanda ke amfani da simintin mutuwa a tsarin samarwa.
● Ginawa.
A cikin gine-gine, zaku iya amfani da simintin gyare-gyaren matsi na aluminum a cikin samfura daban-daban, kamar kayan gyaran ƙarfe, kayan ɗamara, kayan aikin hannu, da sauran su.
● Likita.
A fannin likitanci, zaku iya samun samfuran simintin mutuwa ko abubuwan da aka yi tare da tsarin simintin mutuwa, kamar tiren likitanci, kayan aiki, na'urar lura da hawan jini, da kayan aikin likita daban-daban.
Yin Abubuwan Filastik ɗinku da Karfe Karkashin Rufi ɗaya
A matsayin ɗaya daga cikin mafi kyawun masana'antun simintin simintin mutuwa, TEAM Rapid yana da ƙwarewa a cikin masana'antar Die Casting Parts ba kawai ba har ma da ƙirƙira sassan filastik. Injiniyoyin ƙwararrun ƙwararrun ƙwararrun ƙwararrunmu na iya fahimtar manufar ƙirar ku da kyau kuma koyaushe suna ba da shawarwari da yawa don yin sassan ku cikin sauri da farashi mai inganci. Mun san yadda ake daidaita sassan filastik ko ƙarfe don sa su taru kuma suyi aiki daidai, adana lokaci da saka hannun jari a farko.
Tambayoyin da
Menene Die Casting da nau'ikansa?
Wanda aka fi sani da mutuwar simintin gyare-gyare, wannan tsari ya ƙunshi tilasta narkakkar ƙarfe zuwa wani nau'i mai suna "Dies," wanda sai ya taurare ya zama simintin ƙarfe. Ana amfani da wannan tsari don ƙera abubuwa daban-daban, kamar kayan wasan yara da gidajen mota.
Tsarin ya ƙunshi ƙara nau'ikan sinadarai iri-iri a cikin narkakkar ƙarfe don ƙirƙirar haɗin ƙarfe da ake so. Bayan aluminum, jan karfe, gubar, magnesium, da zinc ana amfani da su sosai don samar da hadaddun abubuwa.
Nau'in Yin Casting
Zaure mai zafi da injinan ɗakin sanyi sune manyan nau'ikan kayan aikin simintin mutuwa. Akwai bambance-bambance daban-daban a cikin waɗannan matakai guda biyu, kamar matsi, vacuum, Semi-m, da ƙananan matsa lamba. Hakanan ana la'akari da rikitaccen tsarin simintin mutuwa, kayan sashi, lissafi, da girman lokacin zabar hanya.
Menene Tsari na Casting Die?
Die simintin gyare-gyare tsari ne na kera karfe. Tsarin simintin mutuwa ya ƙunshi tilasta narkakkar ƙarfe zuwa cikin rami mai ƙarfi a matsi mai ƙarfi. Ana yin rami mai ƙura ta hanyar amfani da mutuƙar taurin karfe guda biyu waɗanda aka juya su zama siffa ta amfani da tsarin da aka sani da machining. Yawancin simintin gyare-gyaren da aka mutu ana yin su ne da ƙarfe mara ƙarfe kamar jan karfe, aluminum, magnesium, gubar, da zinc. Dangane da nau'i da adadin ƙarfen da ake jefawa, ana amfani da na'ura mai sanyi ko ɗakin zafi.
Saboda babban babban kuɗin da aka haɗa da kayan aiki kuma ya mutu da aka yi amfani da shi a cikin tsari, yana kula da iyakance yawan adadin da za a iya yi. Die simintin gyare-gyare tsari ne mai sauƙi da ake amfani da shi don kera sassa daban-daban. Yana da manufa don ƙananan simintin gyare-gyare masu girma zuwa matsakaici kuma yana da kyau sosai wajen samar da kayan aiki masu inganci. Idan aka kwatanta da sauran matakai, yin simintin mutuwa ya fi fa'ida kuma yana samar da ƙarin simintin gyare-gyare. An kwatanta shi da kyakkyawan ƙarewa da daidaiton girma.
Ana iya yin daidaitaccen tsarin simintin simintin mutuwa a cikin ɗaki mai sanyi ko zafi. An bayyana matakan da ke cikin wannan tsari a ƙasa.
1. Matsowa
Mataki na farko a cikin aikin simintin mutuwa shine tsaftace mutun. Bayan haka, yana da mahimmanci a yi aikin mai da tsaftacewa don cire duk wani ƙazanta. Sa'an nan, rufe mutu ta amfani da babban matsi.
2. Allura
Kuna iya allurar karfen da kuke so a cikin dakin harbi ta amfani da narkar da karfe. Dangane da tsarin ku, allurar na iya faruwa daban. Wurin harbi na iya zama sanyi ko zafi a cikin matakai daban-daban na yin simintin mutuwa. Bayan haka, ana iya allurar karfe a cikin mutu ta hanyar amfani da tsarin ruwa.
3. Sanyi
Bayan sanyaya, ana iya ƙarfafa ƙarfe. Wannan tsari na iya haifar da siffa mai kama da mold.
4. Fitarwa
Na'urar fitarwa za ta fitar da daskararrun sashi daga cikin injin da zai mutu bayan cire shi. Kafin wannan, tabbatar da ingantaccen ƙarfi.
5. Gyara
Mataki na ƙarshe a cikin aikin simintin mutuwa shine cire wuce haddi na ƙarfe a cikin ƙãre samfurin. Ana iya yin hakan ta hanyoyi daban-daban, kamar datsa. Za a iya sake amfani da sassan ƙarfe da aka cire ko sake yin fa'ida. Ana iya samun datsa ta amfani da hanyoyi daban-daban, kamar yankan gani, yankan mutu, da sauran hanyoyin. Abubuwan ƙarfe da aka fitar ana iya sake amfani da su kuma ana iya sake yin su.
Menene Flash a cikin Die Casting?
Kalmar walƙiya tana nufin kayan da ba'a so waɗanda ke manne da simintin gyare-gyare. Waɗannan yawanci sirararan zanen ƙarfe ne waɗanda ke samuwa a fuskokin rabuwa. Bayan an narkar da shi, walƙiya na iya zama nau'in kayan sharar gida wanda zai iya juyewa zuwa shara. Wannan yana faruwa lokacin da tazara ko tsagewa a saman simintin ya haifar da walƙiya.