Kamfanin Rapid Manufacturing Co., Ltd

Tel: + 86 760 8850 8730 [email kariya]
Ayyukan Gyare Mutuwa

Nan take

  • Aika mana Tambaya a [email kariya], idan akwai matsaloli da fom ɗin.

Gida > sabis > Die Casting Services

Sabis ɗin Cast ɗin Matsi na Mutuwa a kowane Ƙara, Isar da Duniya


A TEAM RAPID mun ƙware a cikin madaidaicin matsi mai mahimmancin sabis na jefa simintin, wanda aka tsara don biyan bukatun masana'anta a duk faɗin Arewacin Amurka da Turai. Tare da cikakken nau'i na iyawa-daga aluminum da zinc alloys zuwa gama, shirye-shiryen-hada kayan aiki-muna taimaka maka sikelin daga samfurori zuwa samar da girma mai girma tare da sauri da inganci.

Castangarorin Kashe Castwararru

Abin da Muka Bayar

  • Cikakken matsin lamba ya mutu simintin simintin gyare-gyare daga kayan aiki zuwa ɓangarorin gamawa, dangane da shekarun gogewar masana'antu
  • Aluminum mutu simintin gyare-gyare: nauyi mai nauyi, babban ƙarfi, kyakkyawan aiki da juriya na lalata - dace da motoci, sararin samaniya, hasken LED da ƙari.

  • Zinc ya mutu da simintin gyaran kafa: m surface gama, high ductility da tasiri juriya - manufa a lokacin da aesthetics da lafiya daki-daki al'amarin

  • Tallafin sarkar samar da kayayyaki na duniya da dabaru, yana tabbatar da isarwa daga Asiya zuwa kasuwannin Amurka/Turai ba tare da cikas ba.

  • Zaɓuɓɓuka don gudanar da ƙaramin ƙara da cikakken samarwa, yana ba ku sassauci a kowane mataki na rayuwar samfurin ku.

Menene Matsalolin Die Casting

Matsa lamba mutu simintin gyare-gyaren tsari ne na masana'antar ƙarfe wanda ke amfani da babban matsin lamba don allurar narkakken ƙarfe a cikin injin ƙarfe daidai gwargwado, wanda aka sani da mutuwa. Sakamakon yana da ƙarfi mai ƙarfi, daidaitaccen ɓangaren ƙarfe mai ƙima tare da kyakkyawan gamawa da daidaito mai maimaitawa. Wannan tsari yana da kyau don samar da tarin alluminium, zinc, da abubuwan haɗin magnesium da ake amfani da su a sassan motoci, lantarki, sararin samaniya, da masana'antu.


Ya danganta da nau'in ƙarfe, saurin samarwa, da ingancin ɓangaren da ake buƙata, akwai manyan nau'ikan nau'ikan nau'ikan matsi guda biyu na tsarin simintin simintin kashe-ɗaki mai zafi da ɗakin sanyi mutu simintin. Kowace hanya tana ba da fa'idodi daban-daban, yana sa ta dace da alloys daban-daban, aikace-aikace, da buƙatun aiki.

1. Zafafan Chamber Die Casting

Zafafan ɗaki mai zafi shine tsari na yau da kullun don simintin ƙarafa masu ƙarancin narkewa, kamar su zinc, magnesium, da wasu gami da tushen gubar. A cikin wannan tsari, tsarin allura (gooseneck) yana nutsewa a cikin narkakkar karfe, yana ba da damar yin allurar kai tsaye a cikin rami da sauri da inganci.

Zafafan ChamberTa yaya Yana Works

  1. Karfe da aka narkar da shi ana riƙe shi a cikin tanderun da aka haɗa da na'ura.

  2. Piston yana tilasta karfen ta cikin gooseneck da bututun ƙarfe a cikin rami mai mutuwa.

  3. Ƙarfe na narkakkar yana ƙarfafa ƙarƙashin matsin lamba, yana samar da madaidaicin sashi mai ɗorewa.

  4. Mutu yana buɗewa, kuma fitattun fitattun abubuwan fitar da simintin da aka gama.

Abũbuwan amfãni

  • Lokutan zagayowar sauri: Gajeren zagayowar simintin gyare-gyare (2-5 seconds) yana ba da damar ƙimar samarwa mai girma.

  • Kyakkyawan ingancin saman: Yana samar da filaye masu santsi masu dacewa da plating ko zanen.

  • Rayuwar kayan aiki mai tsayi: Ƙananan zafin jiki yana rage lalacewa akan abubuwan da suka mutu da allura.

  • Tasiri mai tsada:Mafi dacewa don ƙananan-zuwa-matsakaici sassa a cikin adadi mai yawa.

Alloys gama gari

  • Zinc (Zamak 3, Zamak 5)

  • Magnesium (AZ91D)

  • Gubar da gwangwani gami

Aikace-aikace na al'ada

  • Kayan lantarki

  • Kayan kayan ado

  • Motoci na ciki sassa

  • Madaidaicin masu haɗawa da shinge

2. Cold Chamber Die Casting

Ana amfani da simintin gyaran ɗaki mai sanyi don manyan ƙarfe masu narkewa kamar aluminum, jan ƙarfe, da gami da magnesium waɗanda in ba haka ba zasu lalata tsarin alluran da ke ƙarƙashin ruwa. A cikin wannan tsari, ana zuba narkakken ƙarfen a cikin wani ɗaki na daban kafin a yi masa allurar a cikin mutuƙar matsi.

Gidan sanyiTa yaya Yana Works

  1. Ƙarfe na narkakkar yana ɗora shi cikin ɗakin da aka harba daga tanderun waje.

  2. Piston na'ura mai aiki da karfin ruwa yana cusa karfen cikin karfen mutu a babban matsi (yawanci 10,000-25,000 psi).

  3. Karfe yana saurin yin sanyi da ƙarfi a cikin ƙirar.

  4. Mutu yana buɗewa, kuma ana fitar da ingantaccen simintin gyaran kafa don gyarawa da ƙarewa.

Abũbuwan amfãni

  • Hannun manyan abubuwan narkewa: Madaidaici don abubuwan aluminum da jan ƙarfe.

  • Ƙarfafa da ɗorewa sassa:Kyawawan kaddarorin inji da daidaiton girma.

  • Sakamako masu jurewa lalata: Aluminum da magnesium gami suna da nauyi da ƙarfi.

  • Samfura mai sassauƙa: Ya dace da ƙananan ƙira da masana'anta masu girma.

Alloys gama gari

  • Aluminum (A380, ADC12, A360)

  • Copper da tagulla

  • Magnesium (AM60B, AZ91)

Aikace-aikace na al'ada

  • Injin mota da gidajen watsawa

  • Abubuwan haɗin sararin samaniya

  • Wuraren zafi da gidajen wuta

  • Rubutun tsari da shinge

Zaɓin Dama Nau'in Nau'in Matsi na Mutuwar Simintin Ƙarfi

Zaɓin tsakanin ɗakin zafi da ɗakin sanyi mutu simintin ya dogara da dalilai kamar:

Factor Zafafan Chamber Gidan sanyi
Wurin narkewa na Alloy Low (zinc, magnesium) High (aluminum, jan karfe)
Lokacin Tafiya Girgizar Yawan lokaci
Ƙarfin Sashe matsakaici high
Rayuwar Kayan aiki Yawan lokaci Ya fi guntu saboda yawan zafin jiki
Aikace-aikace Ƙananan sassa masu rikitarwa Manyan sassa na tsarin

Zaɓin tsarin da ya dace yana tabbatar da mafi kyau ingancin sashi, ingancin samarwa, da ingancin farashi.

Me yasa Babban Matsi Ya mutu Simintin gyare-gyare a China

Zaɓin babban matsin mutu simintin (HPDC) a China yana ba masana'antun a duk duniya damar samun fasahar ci gaba, ƙwararrun injiniya, da tsadar farashin samarwa. A cikin shekaru 20 da suka gabata, kasar Sin ta zama cibiyar duniya don yin babban matsin lamba ga mutuwar simintin gyare-gyare, tana isar da miliyoyin daidaitattun kayan aikin aluminum da zinc ga abokan ciniki a cikin masana'antu irin su kera motoci, sararin samaniya, na'urorin likitanci, da na'urorin lantarki.

1. Advanced Manufacturing Capabilities

Masana'antar jefa simintin ƙera mutu'a ta kasar Sin ta sami babban ci gaba a fannin fasaha da sarrafa inganci. Masana'antu na zamani yanzu suna aiki tare da injunan HPDC masu sarrafa kansu daga tan 250 zuwa 6,000, masu iya samar da ƙananan sassa masu rikitarwa zuwa manyan simintin gyare-gyare na motocin lantarki.

Babban fa'idodin fasaha sun haɗa da:

  • Tsarukan simintin ɓarkewar mutuwa don ƙarancin ƙarancin ƙarfi da ingantattun kaddarorin inji.

  • Robotic aiki da kai don allura, datsa, da sarrafa sashi.

  • Ƙirƙirar ƙirar ƙira da kwamfuta da software na kwaikwayo (CAD/CAE) don ingantacciyar daidaito.

  • CNC machining cibiyoyin don daidaici karewa da m haƙuri iko.

Wadannan ci gaban na ba wa masu siyar da kayayyaki na kasar Sin damar samar da ingantattun sassa, masu nauyi, da hadadden sassan karfe wadanda suka dace da ka'idojin kasa da kasa.

2. Ƙimar Kuɗi da Ƙarfafawa

Ɗaya daga cikin manyan dalilan da kamfanonin duniya ke zaɓar HPDC a China shine ingancin farashi. Tare da ingantattun layukan samarwa, ƙananan farashin aiki, da haɗaɗɗun sarkar samar da kayayyaki, masana'antun kasar Sin suna ba da babban tanadi idan aka kwatanta da masu samar da kayayyaki na Yamma - ba tare da sadaukar da inganci ba.

Bugu da kari, kasar Sin tana ba da sassauci ga dukkan nau'ikan samar da kayayyaki:

  • Ƙarƙashin ƙima mai ƙima don samfuran samfuri da gudu na matukin jirgi.

  • Samar da taro don OEM na duniya da masu samar da Tier-1.

  • Tooling da mold samar a cikin gida don rage gubar lokaci da kuma tsada.

Wannan scalability ya sa kasar Sin ta dace da kamfanonin da ke neman saurin gudu da sarrafa farashi.

3. Ƙarfafan Sarkar Kaya da Samar da Kayayyaki

Kasar Sin ta samar da daya daga cikin mafi kyawun tsarin samar da karafa a duniya, tare da samun saukin samun albarkatun kasa kamar su aluminum, zinc, da magnesium gami. Kafafu suna aiki kafada da kafada tare da masu kera kayan aiki na gida, ƙwararrun gama gari, da masu samar da kayan aiki, suna samar da hanyar sadarwa mara kyau.

Wannan hadadden sarkar samar da kayayyaki yana tabbatar da:

  • Gajeren lokacin jagora daga kayan aiki zuwa bayarwa na ƙarshe.

  • Daidaitaccen ingancin abu ta hanyar daidaitattun makin gami (misali, ADC12, A380).

  • Ingantacciyar jigilar kayayyaki ta duniya ta kafaffen tashoshin fitarwa zuwa Amurka da Turai.

4. High Quality da International Standards

Kamfanonin jefa jefa ƙuri'a na kasar Sin na zamani suna bin tsauraran tsarin tabbatar da inganci kamar ISO 9001, IATF 16949, da ISO 14001. Yawancin tsire-tsire suna sanye take da binciken CMM, gano lahani na X-ray, da na'urorin gwajin matsa lamba don tabbatar da kowane sashi ya cika ka'idojin ƙira da aiki. Ci gaba da saka idanu mai inganci a duk lokacin aikin samarwa yana ba masu siyar da HPDC na kasar Sin damar saduwa da tsammanin abokan cinikin motoci, sararin samaniya, da masana'antu a duk duniya.

5. Ƙirƙirar Ƙira da Jagorancin Ƙira

Motar lantarki (EV) da masana'antun makamashi na kore, masana'antun simintin simintin gyare-gyare na kasar Sin suna ba da jari mai tsoka a cikin ƙira mara nauyi da fasahar simintin gyare-gyare. Waɗannan suna ba da damar samar da manyan abubuwan haɗin aluminum guda ɗaya - irin su EV chassis da wuraren batir - waɗanda ke rage nauyin abin hawa da haɓaka ƙarfin kuzari. Ta hanyar yin amfani da tsarin sarrafa tushen AI, saka idanu mai kaifin basira, da sake yin fa'ida aluminium, masana'antar HPDC ta kasar Sin tana motsawa zuwa masana'antu mai dorewa da fasaha, yana mai da shi kyakkyawan abokin tarayya na dogon lokaci ga abokan cinikin duniya.

6. Haɗin kai tare da TEAM RAPID

A matsayin daya daga cikin manyan masu samar da simintin simintin gyare-gyare a China, TEAM RAPID yana ba da cikakkiyar mafita guda ɗaya - daga ƙirar kayan aiki da saurin samfuri zuwa kammalawa da taro CNC. Muna aiki kafada da kafada tare da abokan ciniki a cikin Amurka da Turai don sadar da al'ada aluminum da zinc mutu sassa na simintin gyare-gyare waɗanda suka dace da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun haƙuri, da ƙa'idodin ingancin duniya.

Ƙarfin mu sun haɗa da:

  • Ƙwararrun ƙungiyar injiniya tare da shekarun da suka gabata na ƙwarewar HPDC

  • Kayan aiki na cikin gida da m prototyping ci gaba

  • Ƙarfin ingancin kulawa da tsarin dubawa

  • Saurin jagoranci da mafita masu inganci ga abokan cinikin duniya

Ko kuna ƙaddamar da sabon samfur ko haɓaka samarwa, KUNGIYAR RAPID yana taimaka muku canza ra'ayoyin ku zuwa madaidaicin sassan ƙarfe tare da saurin da bai dace ba, amintacce, da ƙima.

Babban Matsi ya mutu Ƙarfin Simintin Ɗaukaka a TEAM RAPID

A TEAM RAPID, mun ƙware a cikin ɗaki mai zafi da ɗakin sanyi babban matsa lamba mutu simintin don aluminum da zinc gami. Tare da kayan aiki na ci gaba, kayan aiki na cikin gida, da mashina daidai, muna isar da sassa masu inganci waɗanda suka dace da ƙa'idodin duniya. Duba iyawar mu a ƙasa:


Ya Mutu Simintin Gyaran Halitta
Matattu Simintin Sassan
Post Machining
Surface Ya Kammala
Abun Mold: H13; SKD61; Kaya:

1. ADC10; ADC12; A360; A380; A413; A356; LM20; LM24 

2. Zinc alloy 3#, 5#, 8# 

Iyawar injina: 3 axis / 4 axis / 5 axis CNC Machines goge baki; Yashi mai fashewa; Rufin Foda; e-shafi; Plating; Anodizing; Zane; Galvanized
Kulle: Single ko Multiple Haƙuri na yin gyare-gyare: IT4 zuwa IT6 Tsarin Machines: CNC Milling; CNC Juya; Farashin CNC
Tsawon Rayuwa: 50K Shots Ƙunin Hanya: 5g zuwa 10kg Haƙuri na Injin: +/- 0.005 zuwa 0.001mm; ISO 2768F
Lokacin Jagorar Mold: 2 zuwa 4+ makonni girma: <= 1200mm girma: <= 1100mm
Ana karɓar ƙaramin tsari; Rahoton mako-mako; Cikakken dubawa kafin kaya; Bayan sabis na tallace-tallace

Gudun Aiki daga Oda zuwa Bayarwa:

Tsarin Ƙirƙira Daga Kayan aiki zuwa Ƙira

Aluminum Mutu Gyare

Aluminum Die Casting PartsAluminum mutu simintin gyare-gyare yana daya daga cikin mafi inganci kuma daidaitattun hanyoyin samar da ƙarfe da ake amfani da su a yau. Ya ƙunshi tilasta narkakkar aluminum gami a cikin wani taurare karfe mold karkashin babban matsa lamba don samar da karfi, nauyi, da kuma girma daidai sassa. Wannan hanya tana ba masu sana'a damar ƙirƙirar sassa tare da sifofi masu rikitarwa, ganuwar bakin ciki, da kuma kyakkyawan yanayin ƙarewa - manufa don aikace-aikacen aiki da kayan ado.

Me yasa Zabi Aluminum Die Casting

Aluminum yana ɗaya daga cikin shahararrun kayan don yin simintin mutuwa saboda yana ba da ma'auni na ƙarfi, nauyi, da aiki.

  • Nauyi mai sauƙi da ɗorewa: Abubuwan Aluminum sun kai 70% haske fiye da ƙarfe yayin da suke riƙe kyakkyawan ƙarfin injina.

  • Lalacewa da juriya mai zafi: Cikakke don yanayin waje da yanayin zafi mai tsayi.

  • Kyakkyawan aiki mai kyau: Mafi dacewa don gidaje na lantarki da aikace-aikacen watsar da zafi.

  • Ƙarshe mai laushi da haɗaɗɗiyar lissafi: Yana ba da damar ingantattun sassa masu kyau tare da cikakkun bayanai da ƙananan injina.

Tutiya Mutu Wasa

Zinc Die Casting PartsZinc die simintin gyare-gyaren tsari ne mai inganci da ake amfani da shi don samar da madaidaicin, dorewa, da hadadden abubuwan ƙarfe. A lokacin samarwa, narkar da zinc gami da aka allura a cikin wani karfe mold karkashin babban matsa lamba, kafa sassa da kyau kwarai ƙarfi, girma daidaito, da kuma m saman gama.

Me yasa Zabi Zinc Die Casting

Zinc Alloys sananne ne don kyakkyawan simintin su, ƙarfi, da tsawon rayuwar kayan aiki. Idan aka kwatanta da sauran karafa, zinc yana ba da haɗin kai na musamman na fa'idodin injiniya da tattalin arziki:

  • Babban ƙarfi da taurin:Zinc ya mutu da simintin gyaran kafa sassa suna ba da juriya mai inganci da lalacewa.

  • Na musamman mai ruwa: Cikakke don bangon bakin ciki ko cikakkun sassa waɗanda ke buƙatar rikitattun fasalulluka da matsananciyar haƙuri.

  • Tsawon rayuwa mai tsayi: Ƙananan zafin jiki na zinc yana rage lalacewa na kayan aiki, yana haifar da ƙananan farashin kayan aiki da tsayin daka na samarwa.

  • Santsi da kyawawa gamawa: Sassan Zinc na iya zama cikin sauƙi a fentin su, fenti, ko foda mai rufi don dalilai na ado da aiki.

  • Saurin samarwa da farashi mai tsada: Matsakaicin lokutan sake zagayowar yana sa zinc ya mutu simintin gyare-gyare don masana'anta mai girma tare da daidaiton inganci.

Fa'idodin Babban Matsi na Mutuwar Casting

Babban Matsi na Die Casting (HPDC) yana ɗaya daga cikin ingantattun hanyoyin masana'antu don samar da hadaddun sassa na ƙarfe a cikin manyan kundin. Yana ba da fa'idodi masu yawa waɗanda suka sanya shi zaɓin da aka fi so don masana'antu kamar na kera motoci, sararin samaniya, lantarki, da samfuran mabukaci.

1. Kyakkyawan Daidaitaccen Girman Girma da Ƙarshen Sama

Babban matsa lamba mutu simintin yana ba da damar narkakkar ƙarfe da za a yi allurar cikin karfen ƙarfe a matsi sosai. Wannan yana haifar da ɓangarorin da ke da matsananciyar haƙuri, filaye masu santsi, da ingantaccen maimaitawa, rage buƙatar aikin injina ko ƙarewa.

2. Babban Haɓakawa

Da zarar an yi mutuwa, tsarin zagayowar yana da sauri sosai—yawanci kawai daƙiƙa guda a kowane bangare. Wannan ya sa HPDC ta zama manufa don yawan samar da abubuwan haɗin gwiwa, rage ƙimar ƙimar naúrar da tabbatar da daidaiton inganci a cikin dubban sassa.

3. Zane-zane masu rikitarwa da Sirri

Babban matsi na allura yana ba da damar ƙarfe don gudana zuwa cikin ƙayyadaddun bayanan ƙira da sassan bakin ciki waɗanda sauran hanyoyin yin simintin ba za su iya cika ba. Wannan yana nufin HPDC na iya samar da sassauƙa, hadaddun, da cikakkun sassa tare da haɗaɗɗun fasalulluka kamar zaren, hakarkari, da shugabanni, rage buƙatar haɗuwa.

4. Babban Ƙarfin Injini

Saboda narkakkar karfe yana ƙarfafa da sauri a ƙarƙashin matsin lamba, sassan da aka samu suna da yawa kuma suna da ƙarfi, tare da kyawawan kaddarorin inji da ingantaccen tsarin tsari. Wannan yana da mahimmanci ga abubuwan da ke buƙatar jure wa damuwa, tasiri, ko zafi.

5. Tattalin Arziki da Kuɗi

Babban matsa lamba mutu simintin rage rage sharar gida. Tunda yawancin sassa suna kusa da sifar hanyar sadarwa, ƙarancin injina da tarkace suna faruwa, kuma saura abubuwan da suka rage sau da yawa ana iya sake yin fa'ida da sake amfani da su, yana sa tsarin ya zama mai tsada da dorewa.

6. Karfe da aikace-aikace

Ana iya amfani da HPDC tare da kewayon gami, gami da aluminum, zinc, da magnesium, kowanne yana ba da fa'idodi na musamman don aikace-aikace daban-daban. Wannan sassauci yana ba injiniyoyi damar daidaita nauyi, ƙarfi, da farashi dangane da buƙatun samfur.

7. Daidaitawa da Automation

Injin HPDC na zamani suna da cikakken sarrafa kansa, suna tabbatar da daidaiton ingancin sashi, daidaitaccen sarrafa tsari, da ƙarancin farashin aiki. Hakanan sarrafa kansa yana inganta aminci kuma yana rage kuskuren ɗan adam yayin samarwa.

High Storger ya mutu jefa vs. low matsin lamba mutu jefa

Dukansu Babban Matsi na Die Casting (HPDC) da Ƙananan Matsalolin Die Casting (LPDC) shahararrun hanyoyin samar da aluminum da sauran sassan gami. Bambancin maɓalli ya ta'allaka ne kan yadda narkakkar ƙarfe ke cika ramin mutuwa.

Bambancin Tsari

  • HPDC: Ana allurar ƙarfe a cikin ƙura a ƙarƙashin babban matsin lamba (10-175 MPa) don saurin samarwa, daidaici, da girma mai girma.

  • LPDC: Ana tura ƙarfe zuwa sama cikin ƙirar da ke ƙarƙashin matsin iskar gas (0.3-1.5 mashaya), yana ba da damar ciko mai santsi da ƙarancin tashin hankali.

Babban Kwatancen

Feature HPDC LDC
Matsin allura high low
Lokacin Tafiya Gajere (dakika) Dogon (mintuna)
Talauci Mafi girma Lower
surface Gama m Good
Zafi Magani A'a A
Volumearar Girma high Medium
Aikace-aikace Gidaje, madaukai, sassan injin Ƙafafunan rataye, sassa na tsari


  • High Matsi Die Simintin gyare-gyare ne manufa domin high-gudun, matsakaici zuwa high girma samar da cikakken sassa tare da babban surface ingancin.
  • Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarfafawa ya dace da sassan tsarin da ke buƙatar ƙarfin ƙarfi da ƙananan porosity.


Dukansu suna ba da abin dogara, ingantaccen mafita dangane da bukatun aikin da aikin kayan aiki.


Babban Matsi ya mutu Casting vs. CNC Machining

Lokacin haɓaka daidaitattun sassa na ƙarfe, Babban Matsi Die Casting (HPDC) da CNC Machining sune manyan hanyoyin masana'antu da suka fi shahara. Dukansu biyu na iya samar da ingantattun abubuwa masu inganci, amma sun bambanta sosai a cikin tsari, farashi, da aikace-aikacen da suka dace. Fahimtar ƙarfin kowane yana taimaka muku yin zaɓi mafi kyau don aikinku.

Mabuɗin Bambanci Tsakanin HPDC da CNC Machining

Feature Babban Matsi na Mutuwar Casting CNC Machining
Volumearar Girma Mafi kyau ga matsakaici zuwa babban samarwa kundin inda farashin kayan aiki ya cancanta. Mafi dacewa don ƙananan gudu zuwa matsakaici ko lokacin da canje-canjen ƙira suka kasance akai-akai.
Sharar gida Ƙananan sharar gida; sassa-siffar kusa-net suna rage buƙatun injin. Ƙarin sharar gida saboda cirewar abu daga ƙaƙƙarfan toshe.
Kayan aiki Zuba Jari Yana buƙatar mutuwa mai tsada da tsayin lokacin jagora don kayan aiki. Ƙananan farashin kayan aiki; saitin sauri da sassaucin ƙira.
surface Gama A dabi'ance santsi kuma dace da polishing ko shafi. Kyakkyawan gamawa, musamman don madaidaicin saman.
Daidaiton Girma Kyakkyawan daidaito sosai tare da maimaita maimaitawa. Madaidaici na musamman da kuma juriya mai wuyar gaske.
Canje-canjen Zane Da wuya a gyaggyarawa bayan an yi mold. Sauƙi don sabuntawa ta canza shirin injina.
gubar Lokaci Ya fi tsayi a farkon saboda ƙirar ƙira. Gajere don samfura da batches na farko.

Haɗa Tsari Biyu

Taimakon InjiniyaA yawancin lokuta, hanya mafi dacewa ita ce haɗuwa da hanyoyi biyu.
Dabarar gama gari ita ce a yi amfani da simintin mutuwa don samar da sifar tushe sannan kuma injinan CNC don tace filaye masu mahimmanci, zaren, ko fasalin taro.

Wannan maganin matasan yana ba da mafi kyawun halittun biyu:

  • Babban haɓakar samarwa daga HPDC.

  • Haƙuri mai ƙarfi da daidaito daga injinan CNC.

TEAM RAPID sau da yawa yana amfani da wannan hanyar don gidaje na mota, abubuwan hasken wuta, da maɓalli na tsari - cimma duka fa'idodin aiki da farashi.

Shawarwari

Dukansu Babban Matsi Din Casting da CNC Machining suna da fa'idodi na musamman.

  • HPDC yana ba da saurin sauri da ƙimar farashi don samarwa mai girma.

  • CNC Machining yana ba da daidaito da sassauci don ƙananan batches ko ƙira masu tasowa.

A TEAM RAPID Manufacturing Co., Ltd, muna ba da cikakkiyar mafita daga ƙirar mutu, kayan aiki, da simintin gyare-gyare zuwa kammalawar CNC, dubawa, da jigilar kayayyaki na duniya. Ko aikinku ya shafi Amurka ko kasuwannin Turai, muna taimaka muku kawo samfuran ku zuwa kasuwa cikin sauri tare da ingantaccen inganci da farashi mai tsada.

Dubi Samfuran simintin gyare-gyare na OEM Die da Ayyuka

Manajojin ayyukan mu a TEAM Rapid suna aiki tare da kewayon masu haɓaka samfura, masu ƙirƙira samfuri, ƴan kasuwa, da injiniyoyi a duk duniya don taimaka musu yin ƙira da samfuran simintin ƙwaƙƙwaran mutuƙar inganci. Da fatan za a duba misalai na matsa lamba mutu simintin ayyukan mun yi aiki a kan mu ga yadda aka yi su. Da kuma wasu ayyuka a cikin matakai daban-daban:


Matsa lamba Die Casting Project

Fame Kujerar Falo - Nazarin Harka

Tushen Kettle Electric - Nazarin Harka

Murfin Baya na Kwandishan Fan - Nazarin Harka


Abokan cinikinmu sun fito daga masana'antu daban-daban. Anan muna da ƙididdiga cewa yawancin ayyukanmu na sassan 7 ne a ƙasa:

1. Motoci Die Casting Parts

Masana'antun kera motoci sun dogara kacokan akan babban simintin mutuwa don abubuwan da dole ne su kasance masu ƙarfi da nauyi.
Yawancin sassan simintin simintin aluminum da ake amfani da su a cikin motoci sun haɗa da:

  • Injin tubalan da kawunan Silinda

  • Gidajen watsawa da akwatin gearbox

  • Ruwan mai da murfin kama

  • Makarantun injin da tudu

  • Makarantun batir abin hawa (EV).

  • Abubuwan tuƙi da dakatarwa

  • Birki calipers da babban silinda gidaje

  • Gidajen Motoci da Alternator

Me yasa ake amfani da HPDC don sassan mota?

Mutuwar simintin gyare-gyare yana tabbatar da daidaiton inganci, ingantacciyar daidaiton ƙima, da rage nauyin abin hawa - yana taimakawa masu kera motoci su inganta ingancin mai da aiki.

2. Gidajen Lantarki da Wutar Lantarki

Aluminum da zinc mutu simintin ana amfani da ko'ina don lantarki gidaje yashi-zafi-dissapating aka gyara.
Abubuwan gama gari sun haɗa da:

  • Gidajen hasken wuta na LED da magudanar zafi

  • Motoci da casings na janareta

  • Akwatunan haɗin lantarki

  • Makullin firikwensin da harsashi masu haɗawa

  • Smartphone da firam ɗin kwamfutar tafi-da-gidanka

  • Rufin wutar lantarki da sansanonin sanyaya

Me yasa ake amfani da HPDC don kayan lantarki?
Tsarin yana ba da kyakkyawan yanayin zafi, garkuwar EMI, da santsi mai santsi don shafan foda ko anodizing - cikakke don ainihin aikace-aikacen lantarki.

3. Abubuwan Injin Masana'antu

Abubuwan da aka kashe simintin matsi mai ƙarfi suna ba da ƙarfi da dorewa don tsarin masana'antu da injiniyoyi.
Abubuwan da aka saba sun haɗa da:

  • Hydraulic da pneumatic bawul gidaje

  • Gear gidaje da gearboxes

  • Ƙarshen murfi

  • Pump da gidaje masu ɗaukar nauyi

  • Firam ɗin kayan aikin inji da murfi

Me yasa ake amfani da HPDC don injina?
Die simintin gyare-gyare yana ba da daidaito na kusan-net-net, rage girman injina da haɓaka ingantaccen samarwa ga sassa masu nauyi.

4. Aerospace da Tsaro sassa

Masana'antar sararin samaniya da tsaro suna amfani da HPDC don ƙirƙirar sassa mara nauyi amma ƙaƙƙarfan sassa waɗanda zasu iya jure yanayin buƙatu.
Misalan sun hada da:

  • Firam ɗin jirgi mara matuki da gidajen motoci

  • Abubuwan da aka rufe na Avionics da murfin radar

  • Maɓalli na tsari da goyan baya

  • Wurin zama na jirgin sama da kayan ɗaki

Me yasa ake amfani da HPDC don sararin samaniya?
Yana rage nauyin sassa ba tare da sadaukar da ƙarfi ba, yana taimakawa inganta tattalin arzikin man fetur da tsarin aiki.

5. Kayayyakin Mabukaci da Rayuwa

Daga na'urorin gida zuwa kayan aikin wutar lantarki, sassan aluminum da aka kashe suna ba da kyan gani da dorewa mai dorewa.
Misalan sun hada da:

  • Gidajen kayan aikin wuta (dills, grinders, saws)

  • Jikunan kayan abinci (masu hadawa, mahaɗa)

  • Hannun kayan daki da kayan masarufi

  • Gidajen kyamara da abubuwan haske

  • Firam ɗin keke da babur

Me yasa ake amfani da HPDC don samfuran mabukaci?
Yana ba da damar salo, hadaddun ƙira tare da filaye masu santsi da ingantaccen tsarin tsari - manufa don kayan masarufi na zamani.

6. Kayan Aikin Sadarwa

Babban matsi mutu simintin gyare-gyare cikakke ne don sadarwa da kayan aikin 5G da ke buƙatar ƙarfi da watsar da zafi.
Abubuwan da aka saba sun haɗa da:

  • Antenna brackets da gidaje

  • Abubuwan abubuwan tashar tushe

  • Wuraren ƙaramar sigina

  • Jikunan masu karɓar tauraron dan adam

Me yasa ake amfani da HPDC don sassan sadarwa?
Aluminum mutu simintin gidaje suna kare kayan lantarki masu mahimmanci yayin samar da ingantaccen sarrafa zafi da garkuwar EMI.

7. Na'urorin Kula da Lafiya da Lafiya

Hakanan ana amfani da madaidaicin abubuwan simintin simintin gyare-gyare a cikin na'urorin likitanci inda tsabta, daidaito, da aminci ke da mahimmanci.
Abubuwan gama gari sun haɗa da:

  • Tsarin hoto yana rufewa

  • Gidajen na'urar bincike mai ɗaukuwa

  • Faranti na sanyaya don Laser ko na'urorin lantarki

  • Hannun kayan aikin likita da firam

Me yasa ake amfani da HPDC don sassan likita?
HPDC tana ba da filaye masu jituwa, ƙarfi mai ƙarfi, da inganci mai maimaitawa mahimmanci don aminci da ingantaccen kayan aikin likita.

Ci gaba daga Samar da Sauri zuwa Ƙarfafa Ƙarfafawa

A TEAM RAPID, mun fahimci cewa kowane babban samfuri yana farawa da ra'ayi - kuma juya wannan ra'ayin zuwa samfur mai nasara yana buƙatar ingantaccen tsarin masana'antu a kowane mataki. Muna ba da cikakken bayani na masana'antun ƙarfe, farawa daga saurin samfuri zuwa ƙananan ƙira da samarwa da yawa, ta amfani da fasahar da ta dace kamar CNC machining da High Pressure Die Casting (HPDC).

CNC Machining da HPDCDaga samfuri zuwa Ƙirƙira – Abokin Hulɗa ɗaya, Cikakken Taimako

Lokacin da kuke haɓaka sabbin sassan ƙarfe, mataki na farko shine gwada tunanin ku. TEAM RAPID yana ba da sabis na samfuri cikin sauri don taimaka muku kimanta ƙirar ku cikin sauri da farashi mai inganci. Mashin ɗin mu na CNC da ƙarfin bugawa na 3D yana ba ku damar ƙirƙirar ingantattun samfura a cikin aluminum, zinc, ko magnesium gami. Waɗannan samfuran suna taimakawa tabbatar da ƙirar ɓangaren, dacewa da taro, da aiki kafin saka hannun jari a samar da kayan aikin. Da zarar samfurin ya tabbatar, muna taimaka muku ci gaba cikin sauƙi don samarwa - ko kuna buƙatar ƴan sassa ɗari ko ɗaruruwan dubbai.

Ƙarƙashin Ƙarfafa Ƙarfafawa tare da CNC Machining

Ga kanana zuwa matsakaita, Cibiyar CNC shi ne manufa mafita.
Yana ba da sassauci, daidaito mai tsayi, da saurin juyawa don:

  • Samfuran aiki

  • sassan gwajin injiniya

  • Pilot gudu da gada samar

Tare da mu3-, 4-, da 5-axis CNC machining cibiyoyin, za mu iya samar da hadaddun geometries da m-haƙuri karfe sassa ba tare da tsada molds ko mutu. Wannan yana ba ku damar kawo samfurin ku zuwa kasuwa da sauri kuma daidaita ƙirar ku lokacin da ake buƙata.

Ƙirƙirar ƙira mai ƙima tare da Babban Matsi mai Mutuwar Casting

Lokacin da aikin ku ya kai ga buƙatun samarwa, Babban Matsi na Die Casting ya zama mafita mafi inganci.

Mun ƙirƙira da ƙera al'ada mutu simintin gyare-gyaren gidan zunubi don samar da sassan ƙarfe tare da:

  • Madalla da girman daidaito

  • Ƙarshe mai laushi

  • Babban ƙarfi da maimaitawa

HPDC cikakke ne don samar da matsakaici zuwa babban girma na aluminium da abubuwan abubuwan gami da zinc da ake amfani da su a cikin masana'antar kera motoci, lantarki, da masana'antu.

Don tabbatar da inganci, muna kuma samar da:

  • CNC machining bayan simintin gyare-gyare don madaidaicin fasali

  • Ƙarshen saman ƙasa kamar gogewa, anodizing, da murfin foda

  • Tsananin dubawa da gwaji kafin bayarwa

Tare da HPDC, muna taimaka muku rage farashin raka'a, haɓaka inganci, da cimma daidaiton ingancin sashi a kowane tsari.

Maganin Ƙarfe Tsaya Daya Tsaya

Daga samfuri zuwa samarwa da yawa, TEAM RAPID shine abokin ƙera ku guda ɗaya don kowane mataki na haɓaka samfur.
Ayyukanmu sun haɗa da:

  • Rapid Prototyping (CNC, 3D Fitarwa, Vacuum Casting)

  • Ƙarƙashin Ƙarfafa Ƙarfafa (CNC Machining, Soft Tooling)

  • Matsakaici zuwa Ƙarfafa Ƙarfafa Ƙaƙƙarfan Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarfafawa

  • Bayan-Machining, Surface Jiyya, da Taruwa

  • Ingancin Inganci da Jirgin Ruwa na Duniya

Muna taimaka wa abokan ciniki a duk faɗin duniya don rage lokutan jagora, rage farashin samarwa, da kawo samfuran ƙarfe masu inganci don kasuwa cikin sauri.

Yin Abubuwan Filastik ɗinku da Karfe Karkashin Rufi ɗaya


A matsayin jagora kamfanin kwangila, TEAM RAPID yana ba da mafita na ƙarshe-zuwa-ƙarshen duka biyun mutuwar simintin ƙarfe da ƙirar sassa na filastik. Mun ƙware wajen taimaka wa abokan ciniki su juya ra'ayoyin ƙira zuwa mafi inganci, kayan da aka shirya da sauri da inganci. Tare da ƙwararrun injiniyoyinmu da kayan aikin masana'antu na ci gaba, za mu iya ɗaukar kowane mataki - daga saurin samfuri da haɓaka kayan aiki zuwa ƙarami da ƙima mai girma.


Injiniyoyin ƙwararrunmu sun fahimci manufar ƙirar ku kuma suna ba da shawarwarin samarwa da yawa don cimma daidaito mafi kyau tsakanin inganci, farashi, da lokacin jagora. A matsayin ƙwararren ƙwararren ƙwararren ƙwararren ƙwararren ƙwararren simintin simintin, mun san yadda ake haɓaka kayan ƙarfe da filastik don tabbatar da cikakkiyar haɗuwa da yin fice.


Haɗin kai tare da TEAM RAPID yana nufin aiki tare da abin dogara kwangilar masana'anta abokin tarayya wanda ke sadaukar da kai don isar da daidaito, sauri, da ƙima - yana taimaka muku rage farashin saka hannun jari da kawo samfuran ku zuwa kasuwa cikin sauri. Nemi Magana Kyauta Yanzu!



Yin Abubuwan Filastik ɗinku da Ƙarfe Karkashin Rufi ɗaya


Tambayoyin da


Menene Die Casting da nau'ikansa?

Wanda aka fi sani da mutuwar simintin gyare-gyare, wannan tsari ya ƙunshi tilasta narkakkar ƙarfe zuwa wani nau'i mai suna "Dies," wanda sai ya taurare ya zama simintin ƙarfe. Ana amfani da wannan tsari don ƙera abubuwa daban-daban, kamar kayan wasan yara da gidajen mota.
Tsarin ya ƙunshi ƙara nau'ikan sinadarai iri-iri a cikin narkakkar ƙarfe don ƙirƙirar haɗin ƙarfe da ake so. Bayan aluminum, jan karfe, gubar, magnesium, da zinc ana amfani da su sosai don samar da hadaddun abubuwa.
Nau'in Yin Casting
Zaure mai zafi da injinan ɗakin sanyi sune manyan nau'ikan kayan aikin simintin mutuwa. Akwai bambance-bambance daban-daban a cikin waɗannan matakai guda biyu, kamar matsi, vacuum, Semi-m, da ƙananan matsa lamba. Hakanan ana la'akari da rikitaccen tsarin simintin mutuwa, kayan sashi, lissafi, da girman lokacin zabar hanya.

Menene Tsari na Casting Die?

Die simintin gyare-gyare tsari ne na kera karfe. Tsarin simintin mutuwa ya ƙunshi tilasta narkakkar ƙarfe zuwa cikin rami mai ƙarfi a matsi mai ƙarfi. Ana yin rami mai ƙura ta hanyar amfani da mutuƙar taurin karfe guda biyu waɗanda aka juya su zama siffa ta amfani da tsarin da aka sani da machining. Yawancin simintin gyare-gyaren da aka mutu ana yin su ne da ƙarfe mara ƙarfe kamar jan karfe, aluminum, magnesium, gubar, da zinc. Dangane da nau'i da adadin ƙarfen da ake jefawa, ana amfani da na'ura mai sanyi ko ɗakin zafi.
Saboda babban babban kuɗin da aka haɗa da kayan aiki kuma ya mutu da aka yi amfani da shi a cikin tsari, yana kula da iyakance yawan adadin da za a iya yi. Die simintin gyare-gyare tsari ne mai sauƙi da ake amfani da shi don kera sassa daban-daban. Yana da manufa don ƙananan simintin gyare-gyare masu girma zuwa matsakaici kuma yana da kyau sosai wajen samar da kayan aiki masu inganci. Idan aka kwatanta da sauran matakai, yin simintin mutuwa ya fi fa'ida kuma yana samar da ƙarin simintin gyare-gyare. An kwatanta shi da kyakkyawan ƙarewa da daidaiton girma.
Ana iya yin daidaitaccen tsarin simintin simintin mutuwa a cikin ɗaki mai sanyi ko zafi. An bayyana matakan da ke cikin wannan tsari a ƙasa.
1. Matsowa
Mataki na farko a cikin aikin simintin mutuwa shine tsaftace mutun. Bayan haka, yana da mahimmanci a yi aikin mai da tsaftacewa don cire duk wani ƙazanta. Sa'an nan, rufe mutu ta amfani da babban matsi.
2. Allura
Kuna iya allurar karfen da kuke so a cikin dakin harbi ta amfani da narkar da karfe. Dangane da tsarin ku, allurar na iya faruwa daban. Wurin harbi na iya zama sanyi ko zafi a cikin matakai daban-daban na yin simintin mutuwa. Bayan haka, ana iya allurar karfe a cikin mutu ta hanyar amfani da tsarin ruwa.
3. Sanyi
Bayan sanyaya, ana iya ƙarfafa ƙarfe. Wannan tsari na iya haifar da siffa mai kama da mold.
4. Fitarwa
Na'urar fitarwa za ta fitar da daskararrun sashi daga cikin injin da zai mutu bayan cire shi. Kafin wannan, tabbatar da ingantaccen ƙarfi.
5. Gyara
Mataki na ƙarshe a cikin aikin simintin mutuwa shine cire wuce haddi na ƙarfe a cikin ƙãre samfurin. Ana iya yin hakan ta hanyoyi daban-daban, kamar datsa. Za a iya sake amfani da sassan ƙarfe da aka cire ko sake yin fa'ida. Ana iya samun datsa ta amfani da hanyoyi daban-daban, kamar yankan gani, yankan mutu, da sauran hanyoyin. Abubuwan ƙarfe da aka fitar ana iya sake amfani da su kuma ana iya sake yin su.


Tuntube mu

Shin kuna neman ingantaccen mai siye daga China? ƙwararren mai siyarwa wanda zai iya ba da samarwa ba wai kawai samarwa ba, har ma da saurin samfuri da ƙananan masana'anta? TEAM Rapid yana farawa a cikin 2017, muna bauta wa abokan ciniki da yawa kamar Google, Tesla, Jami'ar Oxford da sauransu don ƙaddamar da ayyukansu cikin nasara a cikin waɗannan shekaru. 


Idan kuna da wata tambaya ko buƙatar kowane tallafin injiniya, da fatan za ku iya tuntuɓar mu. TEAM Rapid yana nufin samar da mafita mafi kyau ga abokan cinikinmu. 

  • Tawagar Sabis na Pro
    Tawagar Sabis na Pro
    Ƙwararrun sabis ɗin mu suna shirye don amsa kowace tambaya daga abokan ciniki 24/7/365
  • Masana Injiniya
    Masana Injiniya
    Wanda ya kafa da injiniyoyi suna da aƙalla ƙwarewar shekaru 10 a cikin masana'antar masana'antu cikin sauri
  • Garanti Mafi Girma
    Garanti Mafi Girma
    Dukkan sassan mu sun kasance cikakkun dubawa kafin kaya. Inganci shine rayuwar mu.
  • Ƙarfin Samar da Ƙarfi
    Ƙarfin Samar da Ƙarfi

    TEAM Rapid yana saka hannun jari na injunan daidaitattun injuna don biyan kowane buƙatun samar da ƙarar ku. Koyaushe rahoto mai dacewa.

Faɗa mana kuna buƙata, kuma ...

Injiniyan tallace-tallace namu zai tuntube ku nan ba da jimawa ba. 
Hakanan zaka iya imel zuwa [email kariya] don amsa da sauri.

  • Aika mana Tambaya a [email kariya], idan akwai matsaloli da fom ɗin.

Abin da Abokan cinikinmu Ka ce

  • Sassan sun isa awa 1 da suka gabata (kwana 1 kafin ranar ƙarshe na FedEx! Wannan ya riga ya zama abin mamaki). Sassan suna da kyau kuma zuwa ga matsayinku na yau da kullun. 

    Na gode da yawa don samun wannan aikin a gare ni da sauri, kuma kun ƙetare alkawarinku !!!

    ---Tapani.Kivela, Injiniya Injiniya
  • "Na gode! Abokin ciniki na ya gamsu da sassan niƙan ku. Hakanan abokin ciniki na ɓangaren PP (1223166-003 Matrix Rev PA 4) sun yi aiki sosai."
    ---David Vanas, Shugaba
  • "Wadannan samfurori suna da kyau kuma ina tsammanin cewa mun buga shi lafiya a kan ma'auni. Ina shirye in ci gaba da samarwa."
    ---Eric F, Jagoran Zane
  • "Barka da yamma Eric. Da fatan za a sami maƙalla da MNDA da aka kashe. Gaskiya yana da kyau a sake yin aiki tare da ku sau ɗaya. Ku kula da duk mafi kyau."

    ---Charles Garneau, Manajan Ayyuka
  • "Abin da na fi so game da kamfanin ku shine injiniyar injiniya. Tsarin ikon ku ta hanyar imel yana da dama da yawa don haka na sami damar yin canje-canje mafi ƙanƙanta ga ƙira kuma an aiwatar da gyare-gyare daidai yadda nake so. Ban taɓa samun wannan matakin ba. Na sarrafawa a baya. Hakanan farashin ku yana da kyau sosai."
    ---Bar Uzi, Manajan Ayyuka
Kayan samfuri

Tuntube Mu

lamba
X

Tuntube Mu

Shiga fayil

Aika mana Tambaya a [email kariya],
idan akwai matsala da tsarin.