Overmolding - Reshe na Filastik Molding
Overmolding tsari ne na gyare-gyaren allura don haɗa abubuwa da yawa zuwa sashe ɗaya ta hanya mara kyau. Juyawa ya haɗa da ƙaƙƙarfan ɓangaren tushe mai filastik wanda aka lulluɓe tare da sirara mai laushi na roba na waje ko wasu kayan ta amfani da dabarar harbi ɗaya ko biyu. Overmolding yana ƙara shahara a masana'antu. Kuna la'akari da fa'idodin da overmolding yayi, zaku samu overmolding babban abu ne m masana'antu tsari don ayyukanku na gaba.
Me yasa overmolding?
Ana amfani da tsarin overmolding a cikin nau'ikan masana'antu da masana'antun masana'antu. Tsarin overmolding ya ƙunshi gyare-gyaren allura kuma ta hanyar simintin urethabe don samar da samfura masu inganci. Yin gyare-gyaren allura yana ba da damar yin abubuwa biyu ko fiye fiye da biyu tare. Yin gyaran fuska yana taimakawa wajen gyaran filastik da roba. Yin gyaran fuska yana da amfani ga masana'antu waɗanda ke buƙatar kera samfura cikin sauri na sassa na injin masana'antu daban-daban. Yin gyaran fuska yana da amfani lokacin da aka keɓance sassa ta hanyar lulluɓi filastik ko roba tare da wasu kayan. Yin gyaran fuska yana rage girgiza da girgiza. Yana ba da rufin lantarki kuma yana haɓaka juriya na sinadarai ko UV. Yana ƙara tsawon samfurin. Overmolding yana inganta ingantaccen samfur da gamsuwar abokin ciniki amma yana rage farashin samarwa.
Menene tsarin gyaran fuska?
Yawancin kayayyakin da muke amfani da su a rayuwarmu ta yau da kullun ana yin su ne daga roba da robobi. Waɗannan kayan suna da ƙarfi, masu sassauƙa. Ana iya yin su a kusan kowane nau'i da muke buƙatar su don aikace-aikacen masana'antu. Wasu takamaiman roba da robobi na iya tsayayya da matsanancin yanayi kuma suna taimaka mana mu yi ayyuka masu wahala. Tare da Ƙarfafa Tsari, masana'antun na iya ɗaukar ingancin roba, filastik da sauran kayan zuwa mataki na gaba. Tsarin gyaran gyare-gyare yana ba da damar yin amfani da fiye da ɗaya Layer na roba ko filastik don sa sassa ya fi karfi, mafi kyawun gani ko tare da ƙarin ayyuka.
Ta yaya overmolding aiki?
Tare da wuce gona da iri, ana iya samar da sassan injin ta hanyar haɗa abubuwa biyu ko fiye zuwa ɗaya. Abubuwan da aka yi amfani da su na iya zama kayan aiki iri ɗaya ko abubuwa daban-daban. Haɗuwa da kayan ba su da iyaka. Kowane aikin overmolding ya kasu kashi biyu. Kashi na farko shine substrate kuma na biyu shine overmold. Substrate shine kayan tushe. Substrate na iya zama kowane nau'in kayan. Kuma overmold shine abu na biyu wanda ake amfani dashi don yin gyare-gyare a kan substrate. A wasu lokuta, akwai biyu ko fiye overmolds a cikin tsari. Yawan overmold ya dogara da samfurin ƙarshe da matakin ƙirƙira na masana'anta.
Menene fa'idodin yin gyaran fuska?
1. Yana sa samfuran suna da mafi kyawun aiki.
Yin amfani da wuce gona da iri don ƙira da samar da sashi na iya haɓaka aikin samfur. Alal misali, TPE abu ne mai kyau don samar da laushi mai laushi, rashin zamewa ga kowane nau'i na sassa lokacin da hankali ba shi da dadi amma mahimmanci, kamar kayan aikin tiyata. TPE surface wani shamaki ne don kare samfurin da kuma tsawaita rayuwarsa ta hanyar rage girgiza, girgizawa da amo.
2. overmolding yana ƙara roƙon shiryayye
Tare da overmolding, samfurin zai iya ficewa daga sauran masu fafatawa. Ana iya amfani da TPE don samar da wuri mai ban sha'awa. Ana iya yin TPE a cikin launuka masu yawa. Fassara TPE mai haske tare da tambari, saƙo ko umarni na aiki ana iya wuce gona da iri akan abubuwan da aka keɓance ko ƙira.
3. Yin overmolding yana rage farashin samarwa
Overmolding yana rage farashin samarwa ta hanyar rage matakan masana'anta. Misali, a cikin kasuwar kera motoci, yana kawar da buƙatar gyare-gyaren allura, haɗuwa da kammala sakandare kamar bugu, zane ko sutura.
Shin wuce gona da iri ya dace da ayyukan ku?
Tsarin overmolding ya dace don yin aikace-aikace da yawa. Kafin kayyade idan overmolding ya dace don ayyukanku, yakamata kuyi la'akari da wasu dalilai waɗanda suka haɗa da ƙirar samfuri, zaɓin kayan, ƙirar allura da kasafin kayan aiki, farashin aiki da adadin tsari. Yin aiki tare da ƙwararrun ƙirar allura na al'ada kamar TEAM Mai sauri, Ƙwararrun ƙwararrunmu suna taimakawa wajen yin amfani da fa'ida da rashin amfani na yin amfani da tsarin overmolding don ayyukanku. Kuma za mu jagorance ku zuwa mafi kyawun yanke shawara don aikace-aikacen. Don ƙarin koyo game da overmolding tsari da kuma yadda za a yi amfani da overmolding don inganta aiki da kyau da kuma rage samarwa, jin free tuntube mu a yau.
Menene zaɓukan kayan fiye da kima?
Wanne abu yayi aiki mafi kyau don overmolding? Yiwuwar haɗuwa ba su da iyaka. Ya dogara da sakamakon da ake so. Daban-daban kayan suna da fa'idodi da kaddarorin daban-daban. Wasu sun fi dacewa don sassauƙa wasu kuma mafi kyau ga ƙarfi. Wasu na iya jure matsanancin yanayi. Lokacin zabar overmolding kayan, masana'antun za su ba da amsa kan tsarin kimantawa don kowane nau'in kayan. Ana haɓaka sabbin kayan aiki waɗanda ke taimakawa samun daidaitaccen tsarin kimantawa don kwatanta kayan daban-daban maimakon kimanta kowane abu ɗaya bayan ɗaya.
Zafin jiki
Wasu kayan da ke da kyau don aikace-aikacen sassauƙa ba za su iya jure yanayin zafi ba. Yawancin hanyoyin gyaran fuska sun haɗa da zafi, musamman don gyaran allura. Don haka, lokacin zabar kayan don overmolding, kawai tabbatar da cewa za su iya jure yanayin zafi ba tare da rasa sifofin asali ba. Wannan ya shafi overmold abu da substrate abu.
Taurin
Lokacin zabar kayan don overmolding gyararrawa, kawai tabbatar da cewa kayan suna da ƙarfi isa don tsayawa zuwa indentation a cikin overmolding tsari. Hakanan wajibi ne don kimanta idan kayan zasu lanƙwasa. Idan kayan ya lanƙwasa, zai shafi riƙon sassan ku. Idan rikon ya lalace, kayan biyu bazai riƙe tare ba.
kauri
A wasu lokuta, ana amfani da tsarin gyare-gyare a cikin aikace-aikace tare da sauti ko rawar jiki. Irin waɗannan aikace-aikacen suna buƙatar abu mai kauri don tabbatar da samfuran ƙarshe zasu yi aiki. Abu mafi kauri zai sha girgiza. Yana da taushin ji. Lokacin da ya zo ga damping vibration ko sauti, sirara kayan ba zai yi aiki da kyau.
bonding
Manufar yin amfani da overmolding shine don haɗa kayan haɗin gwiwa tare. Amma a wasu lokuta, wasu kayan suna da wahalar haɗuwa tare. A wannan lokaci, yin indents ko raguwa a cikin ɗayan kayan zai taimaka aikin da aka yi.
Yarjejeniya
Ya bambanta don matakin juzu'i na kowane abu da aka yi amfani da shi a cikin aikin overmolding. Matsayin gogayya zai yi tasiri ga abubuwa biyu suna motsawa da juna. Kowane abu yana da nasa coefficient na gogayya. Zai bayyani yawan juzu'i da kayan ke haifarwa. Matsakaicin juzu'i da laushin yanayi sune mahimman abubuwa don haɗa kayan tare cikin nasara. Ƙarin rubutu da ɓarna, da sauƙin ya zama kashi biyu kayan tare.
Me yasa zabar TEAM Rapid don wuce gona da iri?
Idan kuna buƙatar sassa na gyaran fuska, kuna a daidai wurin. TEAM Rapid yana samar da inganci mai inganci kuma akan buƙata allura gyare-gyare sassa don duka samfurori da sassan samarwa. Tare da overmolding, zaka iya haɗa abubuwa da yawa tare. Overmolding hanya ce mai kyau don samar da sassan filastik yin aiki da kyau. Gogaggun injiniyoyinmu sun kware a ayyuka masu rikitarwa. Mun yi nufin bayar da dogon lokaci overmolding bayani. Muna ba da mafita na overmolding ga kowane masana'antu wanda ya haɗa da gyare-gyaren allura na likita a duk faɗin duniya. Tuntube mu a yau idan kana bukatar overmolding sabis.