Saka Maganin Gyaran Halitta - Ƙarfin Ƙirƙirar Ƙarfafawa
Saka gyare-gyare tsari ne na gyare-gyaren allura da ake amfani da shi don saka sassan ƙarfe cikin filastik don ƙirƙirar ɓangaren filastik na ƙarshe. Akwai matakai na asali guda biyu na wannan tsari: Na farko, shirya abin da ake yin gyare-gyare da loda shi a kan gyare-gyaren kafin yin gyare-gyare. Na biyu, allurar narkakkar robobi a cikin rami, sanyaya, da fitar da abin da ke cikin filastik na ƙarshe. Aikace-aikace don saka gyare-gyare suna da fadi. Ɗayan aikace-aikacen gama gari shine zaren abubuwan saka tagulla don ƙirƙirar zare mai tsauri a ɓangaren filastik. Saboda abubuwan da aka saka na iya zama kusan komai, daga zaren alloy zuwa lambobin lantarki, yuwuwar aikace-aikacen ba su da iyaka. Yana da mahimmanci a fahimci tsarin gyare-gyaren sakawa, sannan zayyana sashin daidai don inganta tsarin samarwa. Ana neman hanyoyin saka gyare-gyare don ayyukanku da samarwa? TEAM Rapid yana ɗaya daga cikin mafi kyawun masana'antun sarrafa allura a China. Tuntube mu don samun ƙira kyauta don rahoton iyawar ƙira.
Amfanin Saka Molding
1. Inganta ƙarfin ɓangaren ta hanyar saka filastik.
2. Sakawa zai iya ba da karfi da abin dogara abubuwan haɗin kai don taro.
3. Tsarin gyare-gyare ya fi tsada fiye da sauran hanyoyin shigarwa.
4. Babu wani gagarumin tsarin mold canje-canje a kan filastik saka gyare-gyare.
Nau'o'in Saka ɓangarorin da aka ƙera
Mafi yawanci, manufar saka gyare-gyaren allura shine a ɗaure da gano sassan filastik tare da sauran majalisai ta hanyar sakawa. Har ila yau, ya zama ruwan dare a sami nau'ikan nau'ikan abin da ake sakawa a cikin ɓangaren allura guda ɗaya. Masu biyowa jerin wasu nau'ikan abubuwan da aka saba amfani da su. A matsayin ɗaya daga cikin ƙwararrun saka gyare-gyaren gyare-gyare, TEAM Rapid yana ba da damar saka sabis na gyare-gyaren allura da sabis na mashin ɗin CNC don sanya sassan gyare-gyaren ƙarfe na ku cikin sauri da farashi mai inganci. Nau'o'in abubuwan da ake saka allura na yau da kullun da ake amfani da su a TEAM Rapid
1, Saka Zaren Namiji
2, Saka Zaren Mata
3, Dowel fil saka
4, Shigar da shirye-shiryen bidiyo da aka ɗora
5, Saka Lambobin Lantarki
Halayen Masana'antu na Saka Injection Molding
A matsayin ɗaya daga cikin ƙwararrun saka gyare-gyaren gyare-gyaren inc, TEAM Rapid ya taimaka wa abokan ciniki da yawa samun nasarar yin ayyukan gyare-gyaren al'ada a cikin shekaru 10 da suka gabata. Kafin a fara wasan m masana'antug aikin, koyaushe muna ɗaukar mahimman la'akari masu zuwa daga hangen nesa na masana'anta kuma muna ba da mafi kyawun tsarin saka allura ga abokan cinikinmu:
1. Sake gyare-gyare
Dole ne ya kasance da ƙarfi sosai don jure zafin gyare-gyaren allura da matsa lamba. Yawancin matakai kamar gyare-gyaren allura tare da abubuwan da aka sanya na ƙarfe, filastik saka gyare-gyaren tagulla, gyare-gyaren alumini, saka gyare-gyaren filastik, da dai sauransu, ba matsala ba ne.
2. Mould
Dole ne a sanya abubuwan da ake sakawa da ƙarfi yayin aikin gyare-gyaren allura. Mun yi cikakken la'akari da abubuwan da ake sakawa 'wuri a matakin ƙirar ƙira, tabbatar da abin da za a iya sanya shi cikin sauƙi kuma yana da kyau don bin ƙarancin gyare-gyaren ƙarfe na ƙarfe zuwa taro.
3. Gyaran Mold
Dole ne abubuwan da ake saka alluran gyare-gyare su dace daidai da rami, musamman ga saman da aka taɓa. Suna buƙatar haɗuwa da kyau don tabbatar da hatimi. Idan rufewa ba ta da kyau, ɓangaren da aka ƙera zai fito da walƙiya cikin sauƙi. Don haka. wuraren rufewa suna buƙatar zama daidai gwargwadon yiwuwa. A halin yanzu, kowane abin da aka saka dole ne ya kasance yana da tsayayye, juriya mai tsauri akan saman rufewa. Ya bambanta da kayan gyare-gyaren allura. Ɗauki saka misalan gyare-gyare na ABS; Haƙurin hatimin saman ya kamata ya zama +/- 0.05mm, kuma mafi ƙarfi +/-0.02 mm don kayan pp. A guji yin amfani da radius da rikitattun filaye masu lanƙwasa don rufe saman, kuma wuraren rufewa yakamata su zama babba gwargwadon yiwuwa.
4. Production
Ana iya loda abubuwan da aka saka da hannu ko ta atomatik ta hanyar mutum-mutumi. Don gyare-gyaren ƙarami mai ƙima irin su aluminum saka gyare-gyaren, yawanci muna ba da shawara ga abokan cinikinmu hanyar sakawa da hannu don a iya rage farashin.
Menene saka gyare-gyare? Ta yaya saka gyare-gyare yake aiki?
Anan muna da kwararan aiki na saka misalan gyare-gyare a ƙasa. Overmolding vs. saka gyare-gyare? Tuntube mu don koyon yadda da lokacin zabar wanda ya dace!
Da fatan za a yi mana imel a [email kariya] don ganin yadda TEAM Rapid ke sanya sassan gyare-gyaren ku.
Tambayoyin da
Menene Saka Molding?
A cikin gyare-gyaren allura, saka gyare-gyaren tsari ne wanda ya haɗa da shigar da abubuwa a cikin wani nau'i don ƙirƙirar sassan filastik tare da abin da aka saka. Wannan matakin yana taimakawa ƙirƙirar ƙãre samfurin da ke buƙatar shigarwa ɗaya ko fiye. Yawanci, ana amfani da abubuwan da aka yi da kayan da ke da kaddarori daban-daban wajen yin gyare-gyare. Misali, ana iya ƙera na'urar tagulla zuwa wani abu mai laushi don a yi amfani da shi azaman mai ɗaukar hoto.
Menene Bambanci Tsakanin Saka Molding da Overmolding?
Saka gyare-gyare da gyare-gyaren sassa biyu ne na tsarin masana'antu wanda aka sani da gyare-gyaren allura. Yayin da suke raba tsari iri ɗaya, suna da halaye daban-daban.
Ɗayan bambance-bambance na asali tsakanin overmolding da saka gyare-gyare shine cewa na karshen ba a daure shi da filastik ba. A cikin overmolding, ana amfani da tsarin don ƙirƙirar samfuran da aka saba yi don roƙon shiryayye. A gefe guda, a cikin saka gyare-gyare, ana amfani da tsari don ƙirƙirar samfurori masu tsayi.
Yadda za a ajiye ɓangaren ƙarfe a wurin don saka gyare-gyare?
Abubuwan da aka sanyawa a cikin gyare-gyaren filastik dole ne a daidaita su cikin dogaro kuma a daidaita su!
Ana gyara zaren ciki da na waje a cikin ƙirar filastik a cikin daidaitawa.
Lokacin da abin da aka saka ya yi tsayi da yawa ko kuma ya gabatar da sandar siririyar sanda ko siffa, filasta ya kamata ya sami goyan baya don sakawa don guje wa lankwasawa. Wannan tallafi bai kamata ya shafi taro da aikin sassan filastik ba. Don abubuwan da aka saka masu bakin bakin ciki, ana iya huda ramuka a cikin kwatancen filastik don rage ƙarfin abubuwan da aka saka.