2024: Menene Material Ya Dace da Samfurin Filastik ɗinku
Lokacin da yazo don samar da sassa a cikin kayan filastik, yana da mahimmanci don zaɓar kayan da ya dace. Filastik sun bambanta da kamanni, ƙarfi da karko. Idan kuna neman sabis na ƙirƙira filastik a cikin 2024, TEAM Rapid shine zaɓin da ya dace na ku m masana'antu. Anan a TEAM Rapid, yana da ban tsoro don zaɓar zaɓin hanyar da ta dace da kayan filastik daidai. Ƙungiyar injiniyoyinmu za su iya jagorantar ku ta cikin dukkan aikin wanda ya haɗa da yin amfani da zane, bayanai da tattara bayanan da suka dace don gano mafi kyawun tsarin masana'antu.
Zaɓin kayan aiki da la'akari don Kera Filastik
Samun ilimi mai ƙarfi game da ƙirƙira filastik yana da mahimmanci, komai yana ɗaukar kayan da ya dace don gina sassa na kwaskwarima ko gina sashin aiki wanda ke buƙatar samun kyawawan ayyuka, kuna buƙatar sani game da shi. Lokacin zabar kayan filastik akwai abubuwa da yawa da za a yi la'akari da su waɗanda suka haɗa da:
1, Manufar ƙirƙirar sassa da ayyukan injiniya waɗanda sassan ke bayarwa
2, Wane tsari na masana'antu da za a yi amfani da shi? Yana da Cibiyar CNC, Ayyukan buga 3D or allura gyare-gyaren tsari?
3, Yaya girman oda? Shin yana da girma ko ƙananan girma? Idan babban girma ne, yin gyare-gyaren allura shine mafi kyawun tsarin masana'anta don amfani.
4, Kudi da kasafin kudi. Farashin zai dogara ne akan tsari da kayan da za a yi amfani da su.
5, Lokaci. Lokacin jagora ya bambanta bisa ga tsari da wadatar kayan aiki.
Ƙarin Bayani game da Ƙirƙirar Filastik
Akwai la'akari da yawa lokacin yin ƙirar filastik. A cikin wannan labarin, mun mayar da hankali kan abubuwan da za mu yi la'akari da lokacin yin yanke shawara don zaɓar musamman filastik samfurin samfura. Menene za mu yi la’akari da shi sa’ad da muka yanke irin wannan shawarar? A ƙasa akwai matakai masu sauri guda uku suna nuna maka hanya madaidaiciya:
1. Ƙayyade manufar sassa
Daban-daban robobi sun dace da sassan filastik tare da dalilai daban-daban na aiki. Ƙirƙirar filastik ce? Su ne m samfur sassa na inji, ɗaukar nauyi, kyan gani kawai? Shin suna fuskantar rikici? Shin suna da alaƙa da wasu sassa a cikin babbar na'urar?
2. Zabi Madaidaicin Kayan Ajiye
Samuwar robobi yana da canji. ABS ko Delrin yawanci ana amfani da filastik. Masu samar da filastik yawanci suna da haja. Wasu kayan filastik da yawa suna buƙatar oda na musamman ko ƙarin farashi. Yi la'akari da idan samuwan kayan shine takarda, sanda ko bututu. Misali, idan an yi amfani da ƙirar filastik da injin CNC, ko kayan bugu da aka yi amfani da su a cikin firinta na 3D. A al'ada, idan kuna son daidaita filastik samarwa, injin FDM shine mafi kyawun zaɓi. Kuna iya kwaikwayon filastik tare da kayan bugu na 3D kamar SLA, SLS. Amma ba za ku iya amfani da ainihin kayan abu ɗaya ba. SLA yana farawa kamar ruwa. Lokacin da aka buga shi da Laser, kayan SLA suna warkewa wanda ke haifar da wasu bambance-bambance na asali a cikin sassan da aka kammala. Kama da kayan SLA, SLS kayan foda ne. Ana buga shi da laser don haɗa shi da wani foda mai kewaye. SLS babban zaɓi ne idan kuna son sassan ƙarshen ku su zama nailan. Yi la'akari da ikon filastik da za a yi samfuri. Robobi daban-daban sun fi dacewa da su sauri machining tsari. Wasu suna da sauƙin buga 3D. Yi la'akari idan za ku yi amfani da samfuran kayan aiki iri ɗaya kamar yadda kuke amfani da su a ƙarshen masana'anta. Yi la'akari da yuwuwar kayan a matsayin polymer gyare-gyaren allura. Yi la'akari da idan an sake yin amfani da filastik bayan amfani da masu amfani. Idan haka ne, tabbatar da amfani da thermoplastic.
3.Design, Injiniya da Gina
Yi la'akari idan kuna son gina raka'a ɗaya ko ƙirar ƙirar allura a cikin guda 300 - 1,000 don gwaji kafin shiga cikin samarwa da yawa. Idan kuna son nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan ɗari ko dubu, kuna buƙatar ƙira da gina kayan aikin gyare-gyaren allura don ƙirƙira filastik.
Manyan Kayayyakin 5 da Aka Yi Amfani da su don Kera Filastik: ABS, PC, Acrylic, Acetal, Nylon
ABS
ABS yana da ƙarfi kuma yana ba da kyan gani mai kyau. Ana iya fenti, ƙarfe da kuma ado don cimma abin da ake so. Ana iya amfani da shi a cikin duk matakan samfuri.
Bayani: wannan filastik injiniya mai ƙarancin farashi yana ba da ingantacciyar injiniyoyi da ƙarfi don sassa da yawa da aka yi amfani da su a aikace-aikacen tasiri mai girma.
Kayayyaki: ɗaya daga cikin shahararrun kayan samfuri, yanke cikin sauƙi, yanayin zafi da kwanciyar hankali. Hakanan za'a iya fentin shi da mannawa don ƙara haɓakawa, lager da sassa masu rikitarwa tare da ƙananan yanke za'a iya yin sauƙi a cikin sassan kuma a liƙa.
Gama Akwai: Ƙarshen inji, Ƙarshe mai laushi, Ƙarƙashin Yashi, Ƙarshen gogewa, Fenti ko launin toka, Electroplated.
Rauni: Bai dace da mai, fenti da kaushi na tushen man fetur ba. Matsakaicin zafi, danshi da sinadarai, juriya na yanayi. Za a iya katsewa cikin sauƙi. Flammable tare da babban hayaki tsara.
PC
PC a bayyane yake. Yana ba da ƙarfi da sassauci.
Bayani: Unfilled Poly Carbonate (PC) mai tauri ne kuma mai dorewa, ingantaccen thermoplastic injiniyan injiniya sananne saboda girman tasirin sa, juriya da yanayin gani.
Kayayyakin: Babban Tasirin Juriya, Kyakkyawan Matsayi Mai Girma, Kyakkyawan ƙarfin riƙewa a maɗaukakin yanayin zafi, Ƙarƙashin haɓakar haɓakar thermal, Ƙarfin Ƙarfi mai kyau. Kyakkyawan insulator na lantarki kuma yana da juriya da zafi da kaddarorin hana wuta.
Gama Akwai: Ƙarshen inji, Ƙarshen Ƙarshe, Ƙarƙashin Yashi, Ƙarƙashin Ƙarƙashin Maɗaukaki, Gyaran Tururi, Ƙarshen Ƙarshe (Foggy yayi kama da Fitilar Shade), Fenti ko Grey Primered.
Rashin ƙarfi: Batun fatattaka saboda damuwa, Matsakaicin juriya ga Sinadarai, ƙarancin juriya. Da wuya a manna. Yana iya zama batun canza launi tare da hasken UV. Don haka, idan amfani da PC don ƙirƙirar sassa na waje, ana buƙatar yawanci don amfani da gashin saman kariya na UV na musamman.
acrylic
Acrylic kuma abu ne bayyananne. Yana da ƙarfi da wuya a karce. Acrylic yana da launi mai laushi. Acrylic yawanci ana amfani dashi wajen ƙirƙirar sassan gani.
Bayani: Hakanan aka sani da PMMA (Poly Methyl-Meta Acrylate) abu ne mai amorphous thermoplastic tare da kyawawan kaddarorin gani. Ana amfani da acrylic sau da yawa azaman madadin gilashi.
Kayayyakin: Kyakkyawan tsaftar gani, Kyakkyawan juriya mai kyau, Kyakkyawan kwanciyar hankali na muhalli, Kyakkyawan juriya mai zafi, Kyakkyawan juriya na sinadarai. Mai ƙonewa amma ƙarancin hayaki.
Gama Akwai: Ƙarshen inji, Ƙarshen Ƙarshe, Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙaƙwalwa
Rashin ƙarfi: Rashin juriya mara ƙarfi, Batun fashewar damuwa, bai dace da amfani da chlorinated ko hydrocarbons na kamshi ba. Halin karyewa, PMMA yana kumbura kuma yana narkar da abubuwa masu kaushi da yawa.
Acetal
Bayani: Acetal kuma aka sani da POM (Poly Oxy Methylene) injiniyan Thermoplastic ne wanda aka saba amfani da shi don daidaitattun abubuwan da ke buƙatar taurin kai, ƙananan juzu'i da ingantaccen daidaiton girma. Acetal yana da kyakkyawan juriya na lalacewa. Yana da manufa don takamaiman aikace-aikacen kamar gears. Acetal yana da ƙarfi kuma yana da ƙarfi zuwa yanayin zafi na 80C girma.
Kayayyakin: Kyakkyawan abrasion mai jure yanayin zafin aiki mai kyau, Siffa mai kyalli, Kyakkyawan dorewa mai ƙoshin kai mai kyau taurin kai, ƙarfi & taurin. Juriya mai faɗi mai faɗi (ciki har da kaushi da yawa). Kyawawan Abubuwan Lantarki da Dielectric.
Gama Akwai: Ƙarshen inji, Ƙarshe mai laushi, Ƙarfafa Yashi, Ƙarshen goge
Kasala: Yana da matukar wahala a haɗe, Rashin juriya ga acid, Flammable da High Specific Gravity. Wahalar yin fenti. Manyan sassa masu girma da sirara tare da sashin bangon da ba daidai ba yana da saurin juyewa.
Nylon
Akwai nau'ikan nailan da yawa waɗanda ke ba da sakamako mai ƙarfi da dorewa. Gilashin nailan da ke cike da gilashi zai iya ƙara ƙarfi da juriya na zafi. Nailan yawanci ana amfani da shi wajen ƙirƙirar sassa na injiniya waɗanda ke buƙatar ƙarfi da karko.
Bayani: Nylon siffa ce ta gama gari don dangin polymers ɗin roba da aka sani gabaɗaya da PA Poly Amides. Nylons (Polyamides) sun ƙunshi mafi girman iyali na robobin injiniya tare da aikace-aikace da yawa. Nailan gabaɗaya suna da ƙarfi, tauri da juriya.
Properties: Kyakkyawan juriya na abrasion, High elongation, mai kyau juriya ga man fetur, mai da kaushi amma yana shafar acid da tushe mai karfi. Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfafa, Ƙarfafa Ƙarfafa Ƙwararru.
Gama Akwai: Ƙarshen inji, Ƙarshen Ƙarshe, Ƙarfafa Yashi.
Rauni: Babban shayar da danshi yana lalata kayan lantarki da na inji. Harin da karfi Acids, Bases, Oxidizing jamiái. Babban darajar hankali.
PP
An fi son PP don ƙirƙirar sassa waɗanda ke buƙatar sassauƙa kamar geometries hinge mai rai. Ana yawan amfani da PP a cikin motoci. PP ba zai amsa da yawancin abubuwa ba. Yana da juriya da damuwa. PP ya fi wuya a manna da fenti. Ana yawan amfani da PP a cikin nau'ikan allura.
Bayani: Poly Propylene shine Semi-opaque thermoplastic wanda aka yi amfani dashi da yawa a aikace-aikace iri-iri. Polypropylene yana da juriya mai kyau ga gajiya. PP yana ba da haɗe-haɗe na fitattun kayan jiki, sinadarai, inji, thermal da kaddarorin lantarki.
Properties: Kyakkyawan juriya ga gajiya. Haske mai nauyi tare da kyakkyawar haɗuwa da tauri da sassauci. Yana tsayayya da yawancin alkaline da acid. Ƙarƙashin shayar da ɗanshi da mara guba. Kyakkyawan Juriya Tasiri. Yana riƙe taurin kai da sassauƙa.
Gama Akwai: Ƙarshen inji, Ƙarshen Ƙarshe, Ƙarfafa Yashi.
Rauni: mai wuyar mannawa. Ragewar da UV radiation, hari da chlorinated kaushi da aromatics. Manyan sassan bangon bango masu girma da sirara suna fuskantar nakasu ko warping bayan yin injin.
TEAM Rapid - Ɗaya daga cikin Mafi kyawun Kamfanin Kera Filastik
Don ƙarin bayani game da zaɓin kayan ƙirar filastik, da fatan za a iya tuntuɓar ɗayan mafi kyawun Sin Kamfanonin Samfuran Samfura at [email kariya].
lamba