Ke ʻimi nei ʻoe i kahi mea kūʻai wikiwiki a hilinaʻi o nā ʻāpana CNC a metala paha? Me ka nui o nā mīkini CNC ma kā mākou mau hale hana, loaʻa iā mākou ka mana like ʻole i hiki iā mākou ke hoʻopuka mau i ka manawa. Hoʻolālā ʻia nā kikowaena mīkini wikiwiki TEAM no ka hana wikiwiki ʻana a me ka hana haʻahaʻa o nā mea hoʻohana hope.

He aha ka mīkini ʻo CNC?

ʻO "CNC" ka pōkole kūhelu no "Computerized Numerical Control". Ma hope o kēia hua'ōlelo futuristic, aia kahi moʻolelo lōʻihi, e wehewehe mau ana i ke kumu o ka hoʻomohala ʻana i nā mea mīkini paʻa kamepiula. ʻO keʻano i hoʻokumuʻia o ka CNC machining e pili ana i ka hanaʻana i nā'āpana geometrically complex me ke kākoʻo o nā mīkini kūikawā, e hoʻokō pono i nā kiko'ī i hoʻonohonoho muaʻia me ka pololei kiʻekiʻe.

ʻO ke kumu a me ka hana o ka CNC machining

Hoʻohui ʻia ka mana helu i ka ʻāpana kanaka ma CNC machining ka mea nui paha ka mea nui. ʻO kēia mau mea kōkua ikaika he ʻekolu a ʻelima mau axis milling machine e holo ana ma o nā polokalamu automated piha a hana i kahi mea. Ma muli o ka ʻāpana i makemake ʻia, ʻo nā ʻanuʻu hana i wehewehe ʻia i ka hana maʻamau e komo pū me ka wehe ʻana i nā mea i koi ʻole ʻia a i ʻole ka hana ʻana o kahi kaula i ka wā e mālama ana i nā kūlana kūpono.

Hoʻokumu ʻia ka hana ʻana o kahi mea ma nā mea 3D, pono e hoʻouna mua ʻia i ka mīkini ma o ke kamepiula. Ke holomua nei ke kaʻina hana, pono nā limahana akamai, no ka laʻana, e nānā i ka wikiwiki o ka ʻoki ʻana a me ka helu hānai e kūʻē i nā helu kamepiula CNC ma mua o ka hana ʻana e like me ka hoʻolālā.

He aha ke ʻano o ke kaʻina hana machining CNC?

1. E hoʻomākaukau i nā huahana semi-finished

Pono nā mea maka, nā huahana semi-finished, no ka mīkini CNC. ʻO kēia ka nui o nā kaola no ka huli ʻana a ʻike i nā ʻoki ma ke ʻano o nā papa no ka wili.

Ma muli o ka nui, mea, a me ka nui, ʻoki ʻia nā huahana semi-finished i ka nui i loko o kā mākou hale hana a kūʻai ʻia mai kahi mea kūʻai aku i waho.

2. Hoʻonohonoho i ka mīkini CNC

ʻO ka hoʻonohonoho ʻana i ka mīkini CNC kahi koi kumu no ka mīkini CNC. No ka hiki ke hana i nā ʻāpana CNC, pono e hoʻomākaukau ʻia ka hoʻopaʻa ʻana i nā huahana semi-finished a me nā mea hana e like me nā mea ʻoki wili, drills, lathe tool, etc. ʻO ke koho o ka clamping e hana nui ʻia ma muli o ka geometry o ka huahana semi-finished a me ka contour o ka ʻāpana i hoʻopau ʻia e hoʻokō ʻia. ʻO nā kumu ʻē aʻe nā ala mīkini o nā mea hana ma ka mea hana i loko o ka mīkini a me nā ikaika i manaʻo ʻia i ka wā mīkini.

I ka hihia o nā ʻāpana paʻakikī, no ka laʻana, i ka wā wili, pono paha e hoʻomākaukau i nā ʻāwae pipili kūikawā ma mua. Pono kēia i ka ʻike nui a me ka hoʻomākaukau maikaʻi. Hiki ke ana ʻia ka geometry o ka huli ʻana a i ʻole nā ​​mea hana wili me kahi mea hana presetting a i ʻole pololei i ka mīkini.

3. Polokalamu CNC mīkini

ʻO ka papahana machining, ka mea i kapa ʻia ʻo NC program, e wehewehe i ka pau ʻana ʻāpana CNC hana ʻia mai ka huahana semi-finished me ka hoʻohana ʻana i nā mea hana i hoʻomākaukau ʻia. Ma muli o ka paʻakikī, ʻokoʻa ka manawa e pono ai no ka hoʻolālā ʻana ma waena o kekahi mau minuke a me kekahi mau hola. Hiki i nā polokalamu hoʻoponopono a me nā polokalamu CAM (Computer Aided Manufacturing software) ke kōkua nui i ka wikiwiki a me ka maʻalahi o ka hoʻoikaika ʻana i ka polokalamu. Hiki ke hoʻolālā ʻia kēlā me kēia ʻanuʻu hana me ke kōkua o kahi hiʻohiʻona 3D.

E aʻo hou e pili ana i ka polokalamu!

4. Hoʻoponopono i ka mīkini CNC

Ma hope o ka hana ʻana o ka papahana CNC a heluhelu ʻia e ka mīkini, hiki ke hana ʻia ka mea mua. Maʻaneʻi, holo ka papahana NC no ka manawa mua ma lalo o ka nānāʻana o kahi limahana. Hiki ke hoʻoponopono a hoʻoponopono ʻia paha nā hewa o ka papahana, no ka laʻana me ka hohonu o ka wili.

5. Hoʻokuʻu huahana ma o ka nānā ʻana i ka maikaʻi

Ma hope o ka hana ʻana o ka mea mua, nānā ʻia nā ana me ka hoʻohana ʻana i ke kaha kiʻi ʻenehana. No kēia kumu, hoʻohana ʻia nā mea ana maʻamau a me nā mea hoʻāʻo a me nā mīkini ana like ʻole i kā mākou lumi ana.

6. Hana i nā ʻāpana CNC

I ka pau ʻana o nā hana hoʻomākaukau a pau, hoʻomaka ka hana ʻana o nā ʻāpana CNC. Hoʻoholo ʻia ka manawa hana o nā ʻāpana e nā kumu like ʻole. ʻO ka mea nui, hoʻoholo ka mea i ka manawa e pono ai no ka mīkini. ʻO ke koi no kekahi ʻano maikaʻi o ka ʻili e hoʻopili i ka manawa hana.

He aha ka hana ʻana o ka mīkini CNC-ʻo ke ʻano o ka mea i kūpono i ka mīkini CNC

ʻO nā kaʻina hana o ka wili a me ka huli ʻana he mea maʻalahi loa nā kaʻina hana CNC me ke kūʻokoʻa nui o ka hoʻolālā ʻana o nā ʻāpana. ʻOi loa i ka hana metala, hoʻohana ʻia kēia mau mea mai nā prototypes i nā moʻo nui.

Paʻa maikaʻi o ka ʻili

ʻO nā kumu kūʻai koʻikoʻi maʻamau no ka mīkini CNC ma ka laulā o Ra 0.8-3.2 µm. Hiki nō hoʻi nā waiwai liʻiliʻi ma mua o Ra 0.8 µm.

ʻO nā kumu ma lalo nei ka hopena i ka ʻino o ka ʻili: ke ʻoki ʻana i nā waiwai i ka wā e mīkini ai, ʻoki ʻia nā mea a me kāna ʻoki geometry a me ke kūlana o ka ʻaʻahu, nā waiwai mīkini o ka mea, a me ka hoʻohana ʻana i ka lubrication hoʻomaha. Ke hoʻohālikelike ʻia me ka paʻi 3D, ʻo ia hoʻi e lilo i mea kūpono no nā ʻāpana liʻiliʻi liʻiliʻi, hiki ke hoʻokō ʻia nā ʻano hiʻohiʻona kiʻekiʻe me ka mīkini. ʻAʻole i hoʻoponopono ʻia i ka paʻi 3D ma kahi o Ra 6-15 µm, ma muli o ke kaʻina hana.

Ka nui helu

Kū'ē i nā manaʻo he nui, hiki i ka mīkini CNC ke hoʻokele waiwai no nā mea liʻiliʻi a me nā mea liʻiliʻi. No ka liʻiliʻi a me ka liʻiliʻi liʻiliʻi, 1-1,000 mau ʻāpana i manaʻo pinepine ʻia. ʻO ke kumu, ʻoiai e hoʻonohonoho ʻia ka mīkini i hoʻokahi manawa i ka hoʻomaka ʻana o ka hana ʻana, e emi ana nā kumukūʻai no ka ʻāpana CNC e like me ka piʻi ʻana o nā ʻāpana. Hoʻohālikelike ʻia ka hoʻonohonoho hoʻokahi manawa o ka mīkini CNC no nā kaʻina hana ma ke kahua o ka mīkini, no ka laʻana, me ka hana ʻana i nā kaʻina hana e like me ka hoʻolei ʻana i haʻahaʻa loa. ʻO ia ke ʻano o nā ʻāpana liʻiliʻi a me nā ʻāpana pākahi no nā prototypes i hiki ke hana ʻia me ka ʻoihana. Ma muli o ka waiwai a me ka geometry o nā ʻāpana, hiki i ka mīkini CNC ke lilo i koho waiwai no nā mea nui.

ʻO ka manawa hana paʻa me ka ʻike ma nā kiʻi ʻenehana

ʻO ka manawa motto ke kālā pili pū i ka mīkini CNC. Pono e koho mau ʻia nā ʻae a me ka maikaʻi o ka ʻili e ka mea hoʻolālā o TEAM Rapid e like me ka mea e pono ai no ka hoʻokō ʻana i ke kumu kūʻai. I ka hopena o ka lā, ʻo wai ka mea e pono ai i kahi pā hoʻololi me kahi ʻili nani, ʻoluʻolu, a nani hoʻi i ka wā e nalowale ai ka mea i loko o kahi mīkini i ka hopena o ka hui a hoʻokō wale i kāna hana? ʻOiaʻiʻo, hana mākou i nā ʻāpana e like me kou makemake, akā hauʻoli nō hoʻi mākou e aʻo iā ʻoe i ke koho ʻana i nā ʻae a me ka maikaʻi o ka ʻili.

Pono Pono

ʻO kekahi o nā mea nui loa o ka CNC machining ka pololei. Hiki ke hoʻokō ʻia nā ʻokoʻa Geometric ma ka laulā o kekahi mau micrometers. 'O ia ho'i, 'oi aku ka maika'i o ka mīkini CNC ma mua o nā ka'ina hana 'ē a'e, no ka la'ana i ka wili a me ka huli 'ana. No laila hiki ke hoʻohana ʻia nā ʻāpana CNC me ka pilikia ʻole i nā wahi kahi e pono ai ka alignment pololei i loko o kahi hui.

mea koho

He kūpono nā metala like ʻole no ka mīkini CNC, e like me ke aluminika, ke kila, ke kila kila, a me ke keleawe, akā ʻo nā plastics ikaika kiʻekiʻe. Ma ke kumu, hiki ke hoʻohana ʻia ka nui o nā mea, akā he mea nui nō hoʻi e hoʻomaopopo ma aneʻi: ʻO ka ʻoi aku ka paʻakikī o ka mea, ʻoi aku ka kiʻekiʻe o ka mea hana a me ka haʻahaʻa o ka lawe ʻana i nā mea. 

ʻano hana ʻenehana CNC

Hana i nā ʻāpana wili CNC

ʻO ka Milling kahi kaʻina hana machining o kahi mea hana nui-nui. ʻOkoʻa i ka huli ʻana, hiki ke hoʻohana ʻia ke kaʻina hana wili no ka hana ʻana i nā mea hana symmetrical non-rotationally. Me ka CNC milling, huli ka mea hana a paʻa paʻa ka mea hana i kahi mea hoʻopili. Hoʻokaʻawale ʻia nā ʻano mīkini wili like ʻole i 3-axis, 4-axis, a me 5-axis machining centers e pili ana i kā lākou koho neʻe. Ma muli o ke kuhikuhi o ka hoʻololi ʻana o ka mea ʻoki wili, ʻokoʻa ka ʻokoʻa ma waena o ka wili i lalo a me ka wili i luna. Hoʻonohonoho ʻia nā kaʻina wili e like me ka geometry workpiece e hana ʻia.

Hana i nā ʻāpana hoʻololi CNC

ʻO ka huli ʻana he kaʻina hana ʻoki no ka hana ʻana i nā ʻāpana symmetrical rotationally. ʻO ka mea hana i hana ʻia me nā mea machinable i hoʻopaʻa ʻia i ka lathe e hana i ka neʻe ʻoki pōʻai, ʻoiai ke hana nei ka mea hana i nā mea hānai pono a me nā neʻe infeed. ʻO ka mea hana no laila ke hōʻike nei i ke kino o ke kipi. Ma o kēia kaʻina hana, hoʻoneʻe ʻia ka mea mai ka mea hana e ka mea hana.

Hoʻokaʻawale ʻia nā ʻano hoʻololi e like me kēia:

- Ma muli o ke kūlana o ka ʻili i ka huli ʻana i waho a i loko

- Ma muli o ke kuhikuhi hānai ma ka huli ʻana a me ka longitudinal

Ma muli o ka ʻili o ka mīkini, hiki ke hoʻokaʻawale ʻia kēia hoʻokaʻawale ʻana i loko, no ka laʻana, ka huli ʻana o ke alo, ka huli ʻana o ka cylindrical, ka huli ʻana o ka profile, a i ʻole like.

Ka laulā o nā noi no Nā ʻāpana i hoʻohuli ʻia ʻo CNC ʻokoʻa. Aia ia mai nā ʻāpana rotationally symmetrical no ka ʻenehana automation, hydraulics, pneumatics, a me mechanical and plant engineering a hiki i nā ʻāpana liʻiliʻi CNC-huli no ka ʻenehana lapaʻau a me ka ʻenekini uila.

Nā pōmaikaʻi o ka mīkini CNC

Hāʻawi ka CNC machining i nā pono he nui ma mua o nā mīkini maʻamau:

Hiki iā ia ke hana i nā ʻano paʻakikī (3D),

hana waiwai,

pololei loa a hiki ke hana hou i nā ʻanuʻu pololei a

holo wikiwiki loa;

No ka mea hiki ke mālama ʻia nā polokalamu, hiki ke hana nui ʻia nā ʻāpana like me ka ʻole o nā limahana;

ʻO ka mea hope loa, hiki ke hoʻohana ʻia ka ʻenehana CNC no ka hoʻomohala ʻana i nā manaʻo hou no nā mīkini no ka mea ʻaʻole ia e koi i kahi pilina ma waena o ka drive nui a me ka drive feed.

ʻO ka ʻokoʻa ma waena o ka wili maʻamau

ʻO ka wili ʻana o CNC ʻokoʻa maʻamau me ka wili maʻamau, i hoʻomalu ʻia me ka lima a i ʻole ka mīkini. ʻOkoʻa i ka CNC milling, hoʻoponopono ʻia nā meaʻai e nā cranks a i ʻole nā ​​​​mea hānai maʻalahi. Hōʻike nā unahi me nā verniers i nā ana i hoʻohana ʻia. Aneane nā mīkini wili palaoa i hoʻohana ʻia i kēia manawa me ka optoelectronic alahele ana ʻōnaehana, ʻo ia hoʻi nā kaʻina e hiki ai ke hoʻololi i ka ʻikepili i hana ʻia e ka uila a me ka ikehu i ka hoʻokuʻu māmā a me ka hope. Hoʻololi ʻia nā mea hana me ka lima.

No ke aha e koho ai i ka TEAM Rapid no ka CNC Machining?

Hoʻouna wikiwiki, hilinaʻi

E hoʻāʻo a hoʻololi i nā hoʻolālā ʻāpana i ka holomua wikiwiki a hoʻolalelale i ka hoʻomohala huahana me nā ʻāpana kikoʻī. Kōkua kā mākou loiloi hoʻolālā automated e ʻike i nā mea paʻakikī i ka mīkini ma mua o ka hoʻouna ʻana i kāu hoʻolālā i ka hana ʻana. Hōʻalo kēia i ka hana hou ʻana ma hope o ke kaʻina hoʻomohala huahana.

Manaʻo e pili ana i ka hiki o ka hoʻolālā

Ke noi ʻoe i kahi ʻōlelo ma ka hoʻouka ʻana i kāu faila 3D CAD, kālele mākou i ka ʻāpana geometry e ʻike i nā hiʻohiʻona paʻakikī i ka mīkini. ʻO nā hiʻohiʻona he mau paia kiʻekiʻe, lahilahi a i ʻole nā ​​puka ʻaʻole hiki ke ʻae i nā kaula.

Koho koho

Ke kūʻai nei mākou ma mua o 30 mau mea metala a me nā mea plastik i kūpono no nā ʻāpana like ʻole a me nā ʻoihana. ʻO ke koho ʻana o nā mea mai nā plastics e like me ABS, polycarbonate, polyamide, a me ka aluminika, ke kila kila, ka magnesium, a me ke keleawe.

ʻO ka manawa alakaʻi CNC maʻalahi

Mai kēia manawa hiki iā ʻoe ke koho i ka manawa alakaʻi CNC me ka maʻalahi a pēlā e hoʻoholo ai i ka lā hoʻopuka a me nā kumukūʻai no kāu mau ʻāpana CNC iā ʻoe iho.

Me ka manawa alakaʻi ma waena o 7 a me 14 mau lā, hiki iā mākou ke hāʻawi iā ʻoe i ke kumu kūʻai haʻahaʻa ma ke ʻano he ʻāpana o kā mākou koho hana maʻalahi - akā e loaʻa mau ana kāu mau ʻāpana ʻoi aku ka wikiwiki ma mua o ka hapa nui o nā mea hoʻolako.