ʻO kahi prototype metala maikaʻi e alakaʻi i kahi huahana ʻoi aku ka maikaʻi. ʻO ka hana ʻana i nā prototypes metala he ʻāpana koʻikoʻi o ka ʻoihana ma nā ʻano ʻoihana e pili ana i ka aerospace, electronics, a me nā mea hou aku. I kēia lā, e kūkākūkā mākou i ke koʻikoʻi o nā prototypes. A i ka manawa e hana ai ma kahi o nā prototypes plastic. E kūkākūkā pū mākou ʻo ia ke ala maikaʻi loa e hana ai i nā prototypes metala: paʻi 3D, hana ʻana i ka metala, CNC machining, casting, a extrusion. Eia ma TEAM Rapid, hiki iā mākou ke hoʻohui i nā kaʻina hana hana like ʻole e hāʻawi i nā hoʻonā e hana i kāu prototypes.

He aha ka prototype metala?

ʻO ka prototype he mea hoʻohenehene o ka ʻāpana. Hale a metala metala prototype ma mua o ka hana nui ʻana e hiki i nā mea hoʻolālā ke hoʻāʻo a hoʻomohala i nā ʻāpana. Ma ʻaneʻi ma TEAM Rapid, hiki iā mākou ke hana i nā prototypes me kahi ākea o nā mea e pili ana i ke kaʻina hana. Hoʻokumu pinepine ʻia nā prototypes e nā ʻano hana metala e pili ana i ka mīkini CNC, ka hoʻolei ʻana, ka hoʻokumu ʻana i ka metala, a me nā mea hou aku. ʻO nā metala no ka prototyping he aluminika, kila, a me nā mea metala ʻē aʻe. Hoʻohana ʻia ka metala no nā prototypes pre-production. Hiki ke hoʻohana ʻia nā prototypes i hana ʻia kokoke i ka ʻāpana hope no nā prototypes mua.

I ka manawa hea e hana ai i nā prototype metala?

I kekahi mau hihia, hiki i nā mea hana ke hana i nā prototype plastik no nā ʻāpana e hana ʻia me ka metala. No ka mea, ʻaʻohe hana a me nā koi mechanical kekahi mau prototypes. ʻAʻole pono lākou i ka ikaika, ductility, a me ka conductivity. No laila, inā ʻaʻole koʻikoʻi nā hiʻohiʻona, ʻoi aku ka maikaʻi o ka hoʻohana ʻana i kahi mea maʻalahi. I kēia hihia, ʻoi aku ka maikaʻi o ka plastic.

Inā pono nā prototypes i nā hana, pono e hana ʻia me nā ʻano mea kikoʻī. I kēia hihia, he koho kūpono ke metala. Hiki i nā prototypes hana ʻole ke pōmaikaʻi mai ka metala. No ka laʻana, inā hoʻohana ʻia kahi prototype e hōʻike i kahi manaʻo, ʻoi aku ka maikaʻi o ka nānā ʻana inā hana ʻia mai nā mea metala ʻoi aku ka nui o nā ʻāpana i hana ʻia me nā mea metala i ka hana nui.

ʻO ke kūkulu ʻana i kahi prototype me ka metala e hoʻonui i ka manawa o ka hoʻopukapuka mua a me ka kūleʻa pāʻoihana. Inā hana ʻia nā ʻāpana me ka metala i ka hana nui, maʻalahi ka hoʻohuli ʻana i kahi prototype metala i huahana hopena metala. Eia kekahi, ʻaʻole maʻalahi ka hoʻohuli ʻana i kahi prototype paʻi 3D plastik i ʻāpana hana metala.

He aha nā mea maikaʻi o ka prototyping metala?

1. ʻOi aku ka maikaʻi o ka hana a me ka hana mechanical i ka prototyping metala.

2. ʻOi aku ka pololei o ka prototyping metala no ka hoʻāʻo ʻana

3. ʻOi aku ka maikaʻi o ka hana ʻana metala

4. ʻOi aku ka maʻalahi o ka hoʻohuli ʻana i nā prototypes i hana.

Pehea e hana ai i nā prototypes metala?

Hiki ke hana ʻia kekahi mau prototype metala e hoʻokahi wale nō kaʻina hana e like me kā lākou geometry, hoʻomanawanui, a me ka nui. Hiki ke hana ʻia ka hapa nui o nā prototypes e nā ʻano hana like ʻole. No laila, pono mākou e ʻimi i ke ala maikaʻi loa e hana ai i nā prototypes metala e loaʻa ai ka hopena maikaʻi loa, hoʻohaʻahaʻa i ke kumukūʻai a hoʻopōkole i ka manawa hana. Aia ma lalo kekahi mau ʻenehana maʻamau e hana i nā prototypes.

1. ʻOihana machining

ʻO ka mīkini CNC kahi ala kūpono e hana ai i nā prototypes. I ke kaʻina hana mīkini CNC, wehe nā mīkini CNC i nā mea mai kahi poloka metala ma o ka hoʻohana ʻana i nā ʻōlelo aʻoaʻo kamepiula e alakaʻi i kahi mea hana ʻoki metala. Hiki ke hoʻololi maikaʻi ʻia ka hoʻolālā CAD kikohoʻe ma waena o nā prototypes. He mea maʻalahi ka hana ʻana i nā kope a hoʻolaha i nā hoʻolālā. No laila, CNC machining he mea hana prototyping pono. Hiki ke hoʻohana ʻia kahi ākea o nā mea metala i ka hana CNC machining. Hāʻawi kekahi ʻano o ka alumini i kahi hui maikaʻi o ka waiwai a me ka machinability. No ka mea ʻaʻole pono ka mīkini CNC i ka mea hana a ʻaʻole koi i ka liʻiliʻi liʻiliʻi o ka liʻiliʻi, hiki ke kūpono nā prototypes CNC machined. Ma muli o ke ʻano subtractive o ke kaʻina hana machining CNC, aia kekahi mau waiwai. Ma ʻaneʻi ma TEAM Rapid, ʻae kā mākou mīkini 4-axis a me 5-axis CNC iā mākou e hana i nā prototypes paʻakikī me nā hiʻohiʻona kikoʻī.

Nā prototype paʻi 2.3D

ʻO ka paʻi 3D kekahi ala kūpono e kūkulu ai i ka prototyping metala. Hoʻohālikelike ʻia me nā mea paʻi FDM 3D hiki ke hana i nā prototypes plastik wale nō, ʻoi aku ka pipiʻi o nā mīkini hana hoʻohui metala. Ma ʻaneʻi ma TEAM Rapid, hoʻohana mākou i nā ʻenehana AM e like me SLM a me DMLS e hana i nā prototype metala paʻi 3D. E like me ka CNC machining, hoʻohana ka paʻi 3D i ka hoʻolālā kikohoʻe e hana i nā prototypes. Hāʻawi ia i nā loli hoʻolālā wikiwiki. Hāʻawi ka paʻi metala 3D i ka maʻalahi geometrical. Hiki i nā prototypes paʻi 3D metala ke loaʻa kahi hiʻohiʻona paʻakikī e pili ana i nā ʻāpana kūloko paʻakikī no ka mea ua hana ʻia lākou ma kahi papa ma kahi o ka ʻoki ʻana mai nā mea poloka. 3D pai ʻAʻole ʻoi aku ka maikaʻi o ka hoʻopau ʻana i ka ʻili o nā prototype metala ma mua o nā ʻano like ʻole o nā prototype metala. Pono nā prototypes paʻi 3D i ka hoʻopau ʻana i ka ʻili no ka hoʻoponopono ʻana i kēia pilikia. Nui nā mea metala i loaʻa i ka ʻano pauka AM akā ʻoi aku ka liʻiliʻi o ke koho mea metala ma mua o nā kaʻina hana ʻē aʻe.

3. Pepa metala prototypes

Ka hana hao metala he pūʻulu o nā kaʻina hana e pili ana i ka ʻoki ʻana, nā deformation, a me ka hui ʻana o nā ʻāpana metala. Hoʻohana ʻia ka hana metala e hana i nā huahana hana e like me nā pā, nā ʻāpana ʻenehana, a me nā pale. Pono ke kūkulu ʻana i nā prototype metala hana e ka ʻenehana pepa metala like e hoʻohana ʻia i ka hana nui. ʻO ke kaʻina hana hoʻoheheʻe metala e pili ana i ka ʻoki ʻana i ka laser, ka kuʻi ʻana, ke kuʻi ʻana, ka wili, a me ka welding. He ikaika, lōʻihi, a he ʻano kiʻekiʻe nā prototypes metala. He pipiʻi ka hana ʻana i ka prototyping sheet metal inā makemake ʻia nā kaʻina hana metala he nui. No ka laʻana, pono nā mīkini me ka ʻoki ʻoki laser, ka ʻoki a me ka mīkini kuʻi ʻana i kahi bracket ʻākau ʻākau me nā prototypes puka. Hiki ke hana ʻia kahi prototype e nā mīkini CNC a me nā mea paʻi 3D wale nō. Inā makemake ʻoe i kekahi mau kope o nā prototypes, pono ka hana ʻana i ka metala.

4. Metala hoolei prototypes

i ka hoʻolei hao ke kaʻina hana, ninini ʻia ka metala wai i loko o kahi ʻāpana e hana i ke ʻano i hoʻolālā ʻia o kahi ʻāpana. No ka mea e pono ai ka hoʻolei metala i nā lako loea a he hana pipiʻi ia no ke kūkulu ʻana i ka ʻōpala, ʻaʻole i manaʻo ʻia ka hoʻolei metala he kaʻina prototyping. No laila, ʻaʻole he ala hoʻokele waiwai ka hoʻolei metala e hana i hoʻokahi a ʻelua paha prototypes. Ma ʻaneʻi ma TEAM Rapid, hāʻawi mākou i kahi ala kūikawā e hana ai i nā prototype metala ma ka hoʻolei ʻana. Me ka hoʻolei kālā, hoʻohana mākou i ka mīkini paʻi 3D e kūkulu i kahi ʻōpala i hiki ke hoʻohana ʻia no ke kūkulu ʻana i ka mold no ka hoʻolei ʻana i nā prototype metala a laila. Me ka hoʻolei ʻana i ka make, hoʻemi mākou i nā kumukūʻai mea hana ma nā ʻano he nui. ʻO kekahi ʻano hana ʻo ia ka hana ʻana i kahi ʻano maʻalahi a hoʻohui i nā hiʻohiʻona ma hope o ka hoʻolei ʻana e ka mīkini CNC. He kūpono wale kēia ala no kahi kauoha haʻahaʻa. He pipiʻi ka hoʻolei ʻana metala. Hiki i ka mea hana ke hoʻopili i ka hana e mālama i ke kālā i ka wā lōʻihi.

5, Metala extrusion prototypes

ʻAʻole manaʻo ʻia ka extrusion metala he kaʻina hana prototyping. I ka wā o ke kaʻina extrusion, hana ʻia nā mea metala e ka wehe ʻana i loko o kahi make, e hana ana i kahi huahana elongated me kahi ʻāpana like ʻole. He kūpono ka extrusion metala no nā kauoha nui. Pono e hana i kahi prototype hoʻokahi e ka extrusion metala. Ma ʻaneʻi ma TEAM Rapid, pono e hana i nā prototypes me ka extrusion metala i kekahi manawa. Lawe ʻia ka Extrusion ma luna o ke alumini alumini. He kūpono ia no ka hana ʻana i nā ʻāpana maʻalahi, no ka laʻana, nā pahu metala, nā brackets, hui, a me nā mea hou aku. He kūpono ka Extrusion no ka hoʻāʻo ʻana a me nā prototypes pre-production. ʻAʻole kūpono ia no nā ʻāpana i hana ʻia e nā ʻenehana ʻē aʻe.

Kāhea iā mā˚ou

Ma ʻaneʻi ma TEAM Rapid, loaʻa iā mākou kahi kaulahao hoʻolako no ke kaʻina hana, hiki iā mākou ke hoʻohui i nā mea he nui a koho i ka metala liʻiliʻi loa e hana i nā prototypes. E kāhea iā mākou i kēia lā no kāu mau papahana prototyping metala, e hāʻawi mākou i ka hopena maikaʻi loa no kāu mau papahana.