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Gas Blower Housing- Aluminium Pressure Die Casting Services Case Study


Aluminum HousingServices: Steel Tooling & Aluminum Pressure Die Casting Services

Part Size: 213.4mm * 232.5mm * 55mm

Tooling Material: H13 Hardening

Tooling Lead Time: 25 calendar days

Casting Material: ADC 12

Production Lead Time: 4 days

Quantity: 110

 



About The Part

Tooling

 

The aluminum housing was designed to protect components inside. It expected with minimum vibrations during working, so tight tolerance is necessary, expecially for the critical dimensions which bears on parts proper assembly and working directly. Die casting mold design 

and Aluminum Die Casting process control are important link for parts quality.

 

About The Customer


The customer is a worldwide innovation leader in fans and motors with over 15,000 different products, the group has the ideal solution for virtually all air technology and drive engineering tasks. Their business scope includes Agriculture, Air-conditioning and Ventilation, Appliance, Automotive, Commercial Refrigeration, Heating, Industrial, Lighting, IT / Telecom, Medical, Transportation and more. For this project, they would like to start with a prototype Aluminum Die Casting mold to verify the new design and have a low volume manufacturing parts. We quoted to the customer, he was happy with our price and lead-time.


 

Starts with DFM (Design for Manufacturability) Report


TEAM Rapid can provide strong engineering supports to our customers, this greatly cuts down potential quality risks that limit product launching quickly. For this project, our engineers got back DFM to the customer the same day we received the PO. We list out the suggested parting lines, gate & overflows location, ejector loaction, darft etc in the report, this could help the customer insight into how we would build his mold. 


Gate   Parting Line   Ejection   Draft

 

About Our Aluminium Pressure Die Casting Services 


TEAM Rapid is dedicated to provide the best Die Casting Services and supports to our customers worldwide. We take care of every small detail from die design & fabrication to parts shipment:


Pressure Die Casting1. Being in Aluminum Die Casting over 10 years.

2. Unlimited parts quantites.

3. Free of charge for engineering supports.

4. Apply with ISO9001:2015 standard, 100% inspection.

5. Advacned manufacturing facility.

6. Custom sevices accept ODM and OEM.

7. Low cost, price 10% lower than most Die Casting Manufacturer.

8. Delivery on time, anual output reached 1000 tons. 

Looking for pressure die casting services? Mail us at sales@teamrapidtooling.com to get supports now!



Kick Off The Tool Building

 

Customer approved the DFM, they were happy with our tooling propsal. This Aluminum Die Casting mold cosists of cavity, core and 1 slider. As the mold would work under harsh conidition, the mold needed to be strong enough to withstand high pressure and temperature. Mold heat treatment / hardening is necessary, this process was proceeded after semi machining on cavity, core and slider, fine machining & EDM would be later after mold heat treatment. Building a pressure die casting mold ususally takes a long time, it involves a series of processes such as CNC machining, EDM machining, heat treatment, mold fitting etc. At TEAM Rapid, we can shorten the die casting mold lead-time to 10-25+ calendar days by our rich experience and superb skill.

CNC Machining   Drilling   EDM   Fitting

             Mold CNC Machining                               Mold Drilling                                Mold EDM Machining                                Mold Fitting 


Aluminum Die Casting

 

The die casting mold was on the machine and ready to cast, we pourced the melted aluminum from a crucible into the sleeve. The liquid aluminum was injected into the cavity under setting pressure. From clamping, casting, cooling, ejection, we got the casted part successfully. After going a step further casting parameters optimization, the part's cycle time was locked down at 42 seconds. We ran these small batch Aluminum Die Casting parts smoothly at the T1. The gate and overflows were wiped off after ejection by post machining. 

Aluminum Pressure Die Casting   Pressure Die Casting Part   Aluminum Casting

                              Mold Trial                                                              Casted Part                                           After Removing Gate & Overflows



Post Finishing

 

The part needed in free of flashes, we processed the viber polishing after wiping off the gates and overflows. 

Viber Polishing       Part

                                Viber Polishing                                                                           Finished Part



Applications of this Die Casted Part


Pressure Die Casting Project At TEAM Rapid


Are you ready to get started on your next project? TEAM Rapid is a Aluminum Die Casting Manufacturer in China, Contact us at sales@teamrapidtooling.com for a free quote.



Reference Articles:


Aluminum Alloys for Die Casting

How to Control Porosity in Pressure Die Casting



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