Die casting is one of the most reliable manufacturing methods. In 2018, the global die casting industry market was valued at around USD 25 billion. Casting is use to produce a wide range of products in many kinds of industry. Like other metal fabrication processes, the quality of die casting part depends on the metal material being used in production. The quality of metal impact the quality, durability, appearance and finish of the product. This article is will explore the 3 top die casting.
Table of Contents
What is Die Casting?
Casting is a manufacturing process that force molten metal into the reusable metal by high pressure. Casting allows to fabricate metal products with accurate dimensions, smooth and textured surfaces. Casting is simple, speedy, and stable. It is a very popular manufacturing method. A die casting mold is made in to two or more parts to allow castings remove. And this mold is able to produce many casings fast. After being mounted into the machine, the section are arrange with on stationary section. And the other section will move. The two halves are clamped together by the machine. The die cavity is injected with molten metal and then solidifies quickly. When the die halves are pulled apart, the casting is ejected. Dies can be simple or complex. They can process slides, cores and other sections depending on the complexity of the casting.
Aluminum Die Casting
Aluminum is one of the most popular casting metals. Aluminum is lightweight. It is good to make lightweight products. Aluminum can withstand high temperatures. It offers many finishing options. Aluminum and aluminum zinc are worth the cost in industrial applications. Aluminum is corrosion-resistant. It is strong, and hard, and its weight ratios are unparalleled. Aluminum is easy to cast. It is electrical and thermal conductive. So, aluminum is an ideal option for producing parts in computing, energy management, and other field. As aluminum has many benefits, it is very popular in the production of parts like industrial parts, automobile parts, tech parts, aerospace parts etc.
Zinc Die Casting
Zinc is also a popular metal in casting. It is popular to make automotive and medical parts. Zinc casting is the best option when the parts are used for aesthetic purposes. Zinc can be plated and painted. It offers a smooth surface. Zinc allows to production of aesthetic parts with strict and narrow tolerances. The melting point of zinc is low. So, it requires less energy to produce. The low melting point extends the mold’s life. Zinc is corrosion-resistant, durable, hand and stable.
Magnesium Casting
Magnesium is commonly used in casting. It provides a great strength-to-weight ratio. It is the easiest metal to machine. Magnesium is perfect for connector and electrical housing because if offers EMI and RFI shielding properties. Magnesium is used in a wide range of applications. It is used to produce medical and laboratory equipment as it offers protection against interfering signals. Magnesium is lighter than steel with no significant loss of strength. It is a better material to make castings with thin walls and complex net shapes. It is dimensional stable. Compared to steel, magnesium casting can meet tight tolerances.
Contact TEAM Rapid for Casting Projects
Die casting is a tried, tested, and proven manufacturing method that is conducive to streamlined, high-quality production. It is a cost-effective way to produce custom metal parts and create complex net shapes and complex internal features. If you are looking for metal casting manufacturers, contact us at [email protected] today. Our experienced sales team will get you an instant free quote according to your project requirements.
