Injection molding is the manufacturing process that allows you to create injection molding products, and components based on the mold designs. It uses various types of plastics as the primary materials. In this guide, we will go through the various products made with injection molding along with their applications.
The Advantages of Injection Molding in Manufacturing
With injection molding, manufacturers can create various parts, components, and prototypes with various designs and shapes. It is a reliable manufacturing process you can use for various applications in a wide range of industries. Here are the advantages of the process in rapid manufacturing:
●Variety of materials and colors.
The primary materials you will use for injection molding are plastic materials. However, plastic materials have various types, and you can use different plastic materials for different purposes. The good thing about injection molding is that you can use a variety of materials and colors in your manufacturing process.
●Creation of complex geometries.
Injection molding can be used in rapid prototyping services to create prototypes, parts, and components that have complex geometries. It means you can use this process to make various hardware parts and components that need to fit with the other components or parts. This is the reason you can use injection molding in a wide range of applications.
●Fast production process.
Producing parts, prototypes, or components with injection molding will take a much shorter time compared to other production methods, such as CNC turning and CNC machining, Also the CNC machining cost is usually higher than injection molding cost, especially for large-volume parts. Thus, you can use injection molding to produce parts, prototypes, and components in faster production cycles.
●The materials are reusable.
The waste you generate from injection molding is very minimal. However, even with minimal material waste, you can still reuse these waste materials in your production, which will help improve the efficiency of your manufacturing process.
Injection Molding Products in Everyday Objects
Injection molding is a common manufacturing process to produce various plastic-based products or parts. You can see plenty of injection molding examples in everyday products, such as phone cases, bottle caps, children’s toys, housings for electrical equipment, and many others. There are various everyday products, components, or parts, whether big or small, that use the injection molding method in their production process. Here are some examples:
●Housings for electronic products.
Injection molding is a common manufacturing process used to make various housings for electronic products, including phone cases, laptop shells, game console shells, and many others. The plastic parts that house all the electrical components of various electronic products often get produced using an injection process.
Injection molding is also useful to produce various hardware fixtures, including those you can find at stores. These fixtures can help the stores establish their shelves to display various products they are selling to their customers.
The medication trays you often see at hospitals or pharmacies are products made with injection molding. These trays often feature solid and durable plastic materials that you can use to put various medicines on them.
Toilet seats are also common products made with injection molding. This molding process allows the manufacturers to create specific shapes and designs, such as the shape of a toilet seat, ensuring that it will fit with the whole toilet installation.
Most children’s toys that use plastics as their primary materials used injection molding in their production process. With the complex shapes and designs of various toys, injection molding is one of the best methods to create such detailed shapes and designs for children’s toys.
Some exercise tools also use injection molding in their production process, allowing you to shape each tool with your preferred shapes and designs. Also, manufacturers use the injection molding process to create the housings for various exercise equipment.
Injection Molding Products and Injection Molding Applications
In manufacturing, plastic injection molding service applies to various types of industries. There’s a wide range of applications for injection molding, thanks to its versatility and flexibility. Thus, no matter how complex the design, manufacturers can always rely on injection molding to create various prototypes and parts for various industries.
●Consumer Injection molding products.
There are plenty of consumer goods that use injection molding as their method of production. For instance, caps for bottled water use injection molding technology to produce. Also, storage racks, sewing accessories, food boxes, and many plastic-based products use the overmolding method to create them in large volumes.
You can also find various electronic products that use hardware parts created with insert molding technology. These include laptop shells, smartphone cases, housings for speakers and TVs, and so on. The plastic parts created with injection molding can help protect the electrical components and circuitries in these electronic products.
Injection molding is also useful in the construction field, which includes applications for construction tools, fasteners, roofing vents, hand tools, insulators, and many others. The hardware parts used in construction applications can help strengthen the overall structure of a building or add various features to it.
●Medical injection molding products.
There are also various applications of injection molding in the medical field, which include medication trays, disposal bins, medical wall mounts, surgical preparation products, medical testing kits, and so on. The lightweight nature of injection molding applications makes it easier for medical professionals to use these tools in their daily practices.
●Foods and beverages.
Another common use of injection molding is in the food and beverage industry. Food containers, bottle caps for beverages, components for conveyor systems, and components for food processing equipment are examples of injection molding applications in the food and beverage industry.
●Automotive Injection Molding Products.
In the automotive industry, you can use the injection molding process to produce various automotive components. Various items, such as vehicle dashboards and bumpers, often use the injection molding process to create.
In commerce, you can find the uses of injection molding in supermarket display racks, store fixtures, point of sales systems, and many others.
You can use injection molding in a wide range of applications. It allows you to produce parts and components in complex shapes, making it very common for us to find products with injection-molded components or parts in them. Today, the industrial applications of injection molding are always expanding to reach many more industries. Are you looking for an injection molding supplier? Contact TEAM Rapid today!