Advantages of Low-Volume and High-Volume Production
Are you curious about low-volume and
high-volume manufacturing? Let’s talk something about High-volume vs Low-volume Manufacturing.
No matter you are a large or small-volume
manufacturer, when your customers want better customization in products, best
tools and best prices, the low-volume manufacturing is beneficial for you. So,
what is low-volume manufacturing? Low-volume manufacturing refers to producing
parts from 50 to 10,000 units. It can be used by manufacturers in any size.
Low-volume production can be applied for pre-high-volume production. If some
parts are no have further mass production, customizing a part by additive
manufacturing or CNC machining is a better way.
Low-volume manufacturing helps to save
money. Highly customized product sometimes cost a lot. Companies will invest a
lot in customization and high-value products. Then, low-volume production helps
to avoid spending too much money at once. With the help of low-volume
production, customers are able to build products with high quality and enjoy
the best manufacturing services. Low-volume production allows to meeting the
minimum order and overhead cost is low. Material wastage is lower with low
volume manufacturing. Steel is one of Low-volume Production Examples. Steel
used for tooling ranges from alloy and carbon steels. These materials are hard
and resistant to scratch. In this case, low-volume production is an ideal way
to avoid huge investment. If the final part does not withstand stress, it will
be economical to use less durable steel to machine. Manufacturers can still
have high-quality part which will save money.
Low-volume production allows flexible
design. Customers are looking for better design nowadays. Low-volume
production, 3D printing as well as rapid prototyping are ideal ways to offer
flexible design. Manufacturers can get better design at affordable prices with
the help of these techniques. And customers’ feedback of low-volume production
is helpful. Design modification can be finished without spending too much money
or resources. Manufacturers can check the product details and then refine for
the further production batch. With the flexible design, manufacturers can meet
customers’ demand and expectation easily.
Low-volume production helps to launch new
products to market faster. Being the first to put the new parts to market is very
important because of the fierce competition. It makes a huge difference
between failure and success. Low-volume production lead time is short which
allow products hit the shelves faster.
Low-volume production acts a bridge between
prototyping and full-scale production. Customers can turn their ideas and
concept into products by getting their products to the market quicker. This can
not be achieved by high-volume production because of the high cost and long
lead time. Low-volume production reduces risk, time and saves cost. It will
continue to create benefit for different industries in the future.
High-volume production is a manufacturing
method which produces large numbers of an identical part in one run. Liquid
silicone rubber injection molding is one of the most common methods of
high-volume production. Liquid silicone rubber is durable and flexible which
has good temperature resistance. It is an ideal choice for single-shot
injection molding, 2-shot injection molding and overmolding.
High-volume production is the quickest way
to turn around a big order of parts. It allows manufacturers to get their
products to market quicker while have their organization to stay on the leading
edge of innovation. Manufacturers can save time with high -volume production to
set their organization up for future success. High-volume production is an economy
of scale. Initial tooling and prototyping may cost a lot, but low cost per unit
offsets them in a high-volume production run easily.
TEAM Rapid is a longstanding expert in low
and high-volume production in different kinds of industries. Based in China, we
are ideally situated to fulfill orders for customers across the country and
internationally. Browse our website at www.teamrapidtooling.com to learn more about our services or contact us at [email protected] directly
request a free quote.
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